Sealed LED light bulb
First Claim
1. A sealed light emitting diode (LED) light bulb comprising:
- (a) a base having an integral expanded diameter shell with a flat lower surface, and one or more electrical contact points;
(b) an LED light source and a phototransistor both electrically mounted to a metal clad printed circuit board, and a two-sided printed circuit board having an upper side and a lower side;
(c) a fiberglass insulator and a Mylar insulator; and
(d) a protective cover domewhereby said metal clad printed circuit board is in electrical communication with said two-sided printed circuit board and said two-sided circuit board is in electrical communication with said one or more electrical contacts on said base, andfurther whereby said fiberglass insulator is sandwiched between said metal clad printed circuit board, said Mylar insulator is sandwiched between said two-sided printed circuit board and said flat lower surface of said integral expanded diameter shell, with said shell hermetically sealed to said protective cover dome, forming a sealed bulb, thereby protecting all of the electrical circuitry, the LED and the phototransistor inside the sealed bulb.
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Accused Products
Abstract
The present invention is directed to a hermetically sealed LED light bulb with internal photo control circuit to be used in remote locations and harsh environments. The internal photo control circuit provides for either, a single LED or an array of LED'"'"'s to turn on or off depending on the ambient light level. A hermetically sealed LED light bulb will include an internal photo control circuit including an LED and phototransistor mounted on a circuit board sealed by a glass dome connected to a base. The base of the sealed light bulb will have a variety of conventional attachment means including bayonet and threaded connection. With minor adjustments in the control circuit, the sealed LED light bulb will be available in variety of conventional voltages. A polymer or rubber sleeve will be provided to insure a sealed connection at the base.
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Citations
20 Claims
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1. A sealed light emitting diode (LED) light bulb comprising:
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(a) a base having an integral expanded diameter shell with a flat lower surface, and one or more electrical contact points; (b) an LED light source and a phototransistor both electrically mounted to a metal clad printed circuit board, and a two-sided printed circuit board having an upper side and a lower side; (c) a fiberglass insulator and a Mylar insulator; and (d) a protective cover dome whereby said metal clad printed circuit board is in electrical communication with said two-sided printed circuit board and said two-sided circuit board is in electrical communication with said one or more electrical contacts on said base, and further whereby said fiberglass insulator is sandwiched between said metal clad printed circuit board, said Mylar insulator is sandwiched between said two-sided printed circuit board and said flat lower surface of said integral expanded diameter shell, with said shell hermetically sealed to said protective cover dome, forming a sealed bulb, thereby protecting all of the electrical circuitry, the LED and the phototransistor inside the sealed bulb. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10)
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11. A method for making a sealed LED bulb comprising the steps of:
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(a) providing a base having an integral expanded diameter shell with a flat lower surface, and one or more electrical contact points; (b) providing an LED light source and a phototransistor both electrically mounted to a metal clad printed circuit board, and a two-sided printed circuit board having an upper side and a lower side; (c) providing a fiberglass insulator and a Mylar insulator; (d) providing a protective cover dome; (e) wiring said metal clad printed circuit board in electrical communication with said two-sided printed circuit board and wiring said two-sided circuit board in electrical communication with said one or more electrical contacts on said base; (f) positioning said fiberglass insulator between said metal clad printed circuit board; (g) positioning said Mylar insulator between said two-sided printed circuit board and said flat lower surface of said integral expanded diameter shell; (h) hermetically sealing said shell to said protective cover dome, forming a sealed bulb, thereby protecting all of the electrical circuitry, the LED and the phototransistor inside the sealed bulb. - View Dependent Claims (12, 13, 14, 15, 16, 17, 18, 19, 20)
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Specification