System and method for evaluating risks associated with delaying machine maintenance
First Claim
1. A method for determining risk associated with delaying machine maintenance comprising:
- receiving health data associated with a machine;
analyzing the health data based on predetermined threshold data to detect an event alert condition;
estimating a future failure date of a machine component based on the health data analysis;
analyzing historic productivity data associated with the machine;
estimating a cost associated with operating the machine with the event alert condition for a predetermined amount of time;
estimating a cost associated with removing the machine from service based on historic productivity analysis;
analyzing the estimated cost associated with removing the machine from service based on the estimated cost associated with operating the machine with the event alert condition; and
providing a machine maintenance recommendation based on the cost analysis.
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Accused Products
Abstract
A method for determining risk associated with delaying machine maintenance includes receiving health data associated with a machine and analyzing the health data based on predetermined threshold data to detect an event alert condition. A future failure date of a machine component is then estimated based on the health data analysis. Historic productivity data associated with the machine is analyzed and a cost associated with operating the machine with the event alert condition for a predetermined amount of time is estimated. A cost associated with removing the machine from service is predicted based on historic productivity analysis. The estimated cost associated with removing the machine from service is then analyzed based on the estimated cost associated with operating the machine with the event alert condition. A machine repair recommendation indicative of the cost analysis is provided.
110 Citations
20 Claims
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1. A method for determining risk associated with delaying machine maintenance comprising:
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receiving health data associated with a machine; analyzing the health data based on predetermined threshold data to detect an event alert condition; estimating a future failure date of a machine component based on the health data analysis; analyzing historic productivity data associated with the machine; estimating a cost associated with operating the machine with the event alert condition for a predetermined amount of time; estimating a cost associated with removing the machine from service based on historic productivity analysis; analyzing the estimated cost associated with removing the machine from service based on the estimated cost associated with operating the machine with the event alert condition; and providing a machine maintenance recommendation based on the cost analysis. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10)
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11. A system for evaluating risks associated with delaying machine maintenance comprising:
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a communication interface for receiving health data associated with a machine; a processor, communicatively coupled to the communication interface and configured to; analyze the health data based on predetermined threshold data; estimate a future failure date of a machine component based on the health data analysis; analyze historic productivity data associated with the machine; estimate a cost associated with operating the machine with an event alert condition for a predetermined amount of time; estimate a cost associated with removing the machine from service based on historic productivity analysis; analyze the estimated cost associated with removing the machine from service based on the estimated cost associated with operating the machine with the event alert condition; and provide a machine maintenance recommendation based on the cost analysis. - View Dependent Claims (12, 13, 14, 15, 16)
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17. A machine environment comprising:
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a machine operating in the machine environment; a communication module for communicating data associated with the machine; at least one monitoring device for collecting health data associated with at least one component of the machine and providing the health data to the communication module; a system for evaluating risks associated with delaying machine maintenance communicatively coupled to the communication module and configured to; receive health data associated with a machine; analyze the health data based on predetermined threshold data; estimate a future failure date of a machine component based on the health data analysis; estimate a cost and duration associated with repairing the machine; analyze historic productivity data associated with the machine; estimate a cost associated with removing the machine from service based on historic productivity analysis and the estimated maintenance duration; compare the estimated cost associated with removing the machine from service with the estimated cost associated with the machine maintenance; and provide a recommendation to remove the machine from service if the estimated cost associated with operating the machine until the future failure date exceeds the estimated cost associated with removing the machine from service; and provide a recommendation to operate the machine until the future failure date if the estimated cost associated with removing the machine from service exceeds the estimated cost associated with operating the machine until the future failure date. - View Dependent Claims (18, 19, 20)
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Specification