Fluid Manager Having a Chassis-Mounted Actuator and a Battery Including the Same

• US 20080085436A1
• Filed: 04/11/2007
• Published: 04/10/2008
• Est. Priority Date: 04/11/2006
• Status: Active Grant

• Current Assignee: Energizer Brands, LLC (Energizer Holdings, Inc.)
• Original Assignee: Eveready Battery Company Incorporated (Energizer Holdings, Inc.)
• Inventors: Audebert, Jean-Francois, Langan, Richard, Janmey, Robert, Somerville, John, Brandon, Michael
• Granted Patent: US 7,740,976 B2
• Time in Patent Office: Days
• US Class Current: 429/23
• CPC Class Codes: H01M 12/06 with one metallic and one gaseous electrode
• CPC Class Codes: H01M 50/103 prismatic or rectangular H01M50/109, H01M50/11 take precedence
• CPC Class Codes: H01M 50/325 comprising deformable valve members, e.g. elastic or flexible valve members
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02E 60/50 Fuel cells
• CPC Class Codes: Y10T 29/49108 Electric battery cell making

Abstract

A fluid consuming battery (10) is provided with a fluid regulating system (50) for regulating fluid entry into the battery. The battery (10) includes a fluid consuming cell (20) having a cell housing with fluid entry ports for the passage of a fluid into the cell housing. A first fluid consuming electrode and a second electrode are disposed within the cell housing. The fluid regulating system (50) includes a valve having a moving plate (66) disposed adjacent to a fixed plate (62). The moving plate and fixed plate both have fluid entry ports (68, 64) that align in an open valve position and are misaligned in a closed valve position. The fluid regulating system (50) also includes an actuator that may include one or more shape memory alloy (SMA) components (82a, 82b) for moving the moving plate (66) relative to the fixed plate (62) to open and close the valve.

Claims

1. A battery comprising:

at least one fluid consuming cell comprising;

a cell housing comprising one or more fluid entry ports for the passage of a fluid into the cell,

a first fluid consuming electrode disposed within said cell housing, and

a second electrode disposed within said cell housing; and

a fluid regulating system comprising;

a valve for adjusting the rate of passage of the fluid into said fluid consuming electrode, said valve comprises a first plate and a second plate each having opposing surfaces adjacent each other, said second plate being movable relative to said first plate so as to open and close said valve,

a chassis comprising an aperture slidably receiving said second plate, and

an actuator disposed on said chassis for operating said valve, said actuator is responsive to a cell voltage.

2. The battery of claim 1 and further comprising a lever arm attached to a fixed pivot point on said chassis and attached to said second plate.

3. The battery of claim 2, wherein said actuator comprises a shape memory alloy component that applies a force to said lever arm to move said second plate.

4. The battery of claim 1, wherein said actuator comprises a circuit for detecting a voltage of said cell and for initiating movement said second plate in response to the detected voltage.

5. The battery of claim 4, wherein said circuit is mounted on said chassis.

6. The battery of claim 1, wherein said actuator comprises a shape memory alloy component that applies a force to move said second plate.

7. The battery of claim 1, wherein said first plate is stationary relative to said at least one fluid consuming cell.

8. The battery of claim 7, wherein cell housing comprises a can and a cover, said first plate being an integral part of said can, said can having an inner surface and an outer surface.

9. The battery of claim 8, wherein said second plate is adjacent said outer surface of said can.

10. The battery of claim 9 and further comprising a lid secured to an outer surface of said can so as to cover said fluid regulating system.

11. The battery of claim 1, wherein said fluid regulating system is disposed within said cell housing.

12. The battery of claim 1, wherein said actuator comprises a plurality of shape memory alloy wires connected to said chassis and to said second plate.

13. The battery of claim 1, wherein said chassis comprises a first race around at least a portion of said chassis aperture within which said second plate can slidably move, said first race comprises a portion of a chassis body surrounding said chassis aperture and a first ledge extending inward from said body.

14. The battery of claim 13, wherein said first ledge is a discontinuous ledge partially surrounding said chassis aperture such that said second plate is capable of bending away from said cell, in response to an internal pressure, to provide a vent opening through which gases can pass to reduce said internal pressure.

15. The battery of claim 13, wherein said chassis further comprises a second race around at least a portion of said chassis aperture, said second race comprising a portion of said body and a second ledge extending inward from said body.

16. The battery of claim 15, wherein said fluid regulating system comprises an external lid disposed within said second race.

17. The battery of claim 16, wherein said lid is said first plate.

18. The battery of claim 15, wherein said second race is disposed between said cell and said second plate, and said first plate is disposed within said second race.

19. The battery of claim 18, wherein said chassis comprises a third race around at least a portion of said chassis aperture, said third race comprising a portion of said body and a third ledge extending inward from said body, and an external lid is disposed with said third race.

20. The battery of claim 13, wherein said first ledge is an integral part of said chassis body.

21. The battery of claim 13, wherein said first ledge is a separate component affixed to said chassis body.

22. The battery of claim 1, wherein said fluid regulating system further comprises a control circuit for sensing a voltage of said fluid consuming cell and generating a control signal to said actuator for opening and closing said valve.

23. The battery of claim 22, wherein a portion of said control circuit is disposed external to said fluid consuming cell and said fluid regulating system.

24. The battery of claim 23, wherein said external portion of said control circuit is disposed within a cap affixed to a portion of an external surface of at least one of said fluid consuming cell and said fluid regulating system.

25. The battery of claim 24, wherein pressure electrical contact is made between contact terminals on an external surface of said chassis and corresponding contact terminals on said external portion of said control circuit.