SERIES IMPEDANCE MATCHED INDUCTIVE POWER PICK UP

• US 20080088399A1
• Filed: 09/26/2007
• Published: 04/17/2008
• Est. Priority Date: 09/27/2006
• Status: Abandoned Application

• Current Assignee: Muratec Automation Co., Ltd. (Muratec)
• Original Assignee: Muratec Automation Co., Ltd. (Muratec)
• Inventors: Mayo, Michael
• Application Number:
  US11/862,169
• Publication Number:
  US 20080088399A1
• Time in Patent Office: Days
• US Class Current: 336/118
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/402 the two or more transmitting or the two or more receiving devices being integrated in the same unit, e.g. power mats with several coils or antennas with several sub-antennas
• CPC Class Codes: H02J 50/70 involving the reduction of electric, magnetic or electromagnetic leakage fields

Abstract

A non-contact power distribution system is provided. The system includes a pair of primary conductors defining a pathway and a moving assembly having a pick up coil coupled to the pair of primary conductors through an air gap. The pick up coil has a capacitor in series with the pick up coil, wherein the pick up coil provides power from the pair of primary conductors to the moving assembly to power the moving assembly along the pathway. A transport assembly and a method for obtaining power in a non-contact power transfer system are provided.

Claims

1. A non-contact power distribution system, comprising:

a pair of primary conductors defining a pathway;

a moving assembly having a pick up coil coupled to the pair of primary conductors through an air gap, the pick up coil having a capacitor in series with the pick up coil, wherein the pick up coil provides power from the pair of primary conductors to the moving assembly to power the moving assembly along the pathway.

2. The system of claim 1, wherein the pick up coil includes multiple coils, each of the multiple coils having at least one capacitor in series with corresponding coil.

3. The system of claim 1, further comprising:

a power supply propagating a current through the pair of primary conductors.

4. The system of claim 1, wherein the pair of primary conductors are configured as a loop emanating from a power supply.

5. The system of claim 1, wherein the pick up coil includes an E-core, the E-core having an arm with multiple extensions extending therefrom, wherein one of the multiple extensions extends between the pair of primary conductors.

6. The system of claim 5, wherein the pick Up coil includes a secondary coil winding around the one of the multiple extensions.

7. The system of claim 2, wherein the moving assembly includes a switch configured to short one of the multiple coils.

8. The system of claim 2, wherein the multiple coils are configured as parallel pairs in series.

9. The system of claim 1, wherein a magnitude of capacitive impedance is substantially equivalent to a magnitude of impedance due to leakage inductance.

15. The transport assembly of claim 9, wherein the power from the primary source is used to propel the transport assembly along a track suspended from a ceiling.

10. A transport assembly configured to capture power from a non-contact power distribution system, comprising:

a power pick up assembly having a secondary coil configured to obtain power from a primary source, the secondary coil having a capacitor in series with a leakage inductance of the secondary coil.

11. The transport assembly of claim 10, wherein the power pick up assembly includes a ferrite core having an extension disposed between conductive lines of the primary source.

12. The transport assembly of claim 11, wherein the secondary coil winds around the extension.

13. The transport assembly of claim 10, wherein the transport assembly is configured to transport semiconductor substrates.

14. The transport assembly of claim 10, wherein an air gap exists between the secondary coil and conductive lines of the primary source.

16. A method for obtaining power in a non-contact power transfer system, comprising:

obtaining power from a primary coil through a secondary coil, wherein the primary coil and the secondary coil are separated by an air gap;

transferring the power through the secondary coil efficiently, the transferring including,

matching a magnitude of the impedance due to the leakage inductance with a capacitor placed in series with the secondary coil; and

powering a moving assembly with the transferred power.

17. The method of claim 16, further comprising:

shorting windings of the secondary coil when there is no load on the moving assembly.

18. The method of claim 16, further comprising:

detecting a no load condition; and

shorting the secondary coil in response to the detecting.