Scuff and Scratch Resistant Multilayer Structures

• US 20080090059A1
• Filed: 10/10/2007
• Published: 04/17/2008
• Est. Priority Date: 10/16/2006
• Status: Abandoned Application

• Current Assignee: E. I. du Pont de Nemours and Company (Corteva, Inc.)
• Original Assignee: E. I. du Pont de Nemours and Company (Corteva, Inc.)
• Inventors: Rolland, Loic Pierre
• Application Number:
  US11/870,304
• Publication Number:
  US 20080090059A1
• Time in Patent Office: Days
• US Class Current: 428/215
• CPC Class Codes: B32B 15/08 of synthetic resin
• CPC Class Codes: Y10T 156/10 Methods of surface bonding and/or assembly therefor
• CPC Class Codes: Y10T 428/24967 Absolute thicknesses specified
• CPC Class Codes: Y10T 428/26 Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
• CPC Class Codes: Y10T 428/2848 Three or more layers
• CPC Class Codes: Y10T 428/31678 Of metal

Abstract

The invention relates to scuff and scratch resistant multilayer structures for use in building and advertising applications comprising a metal layer and a polymeric layer made of a polymeric material, said polymeric material including at least 30 wt-% of an ionomer, the weight percentage being based on the total weight of the polymeric layer.

If compared with composite panels of the state of the art, the multilayer structure of the present invention shows an improved scuff and scratch resistance, a comparable or higher resistance against abrasion and it can be manufactured at lower costs. Furthermore, the multilayer structure of the present invention shows high adhesiveness between the polymeric layer and the metal foil, high optical transparency and can be produced by a single step manufacturing process.

Claims

1. A scuff and scratch resistant multilayer structure for use in building and advertising applications comprising a metal layer and a polymeric layer made of a polymeric material, said polymeric material including at least 30 wt-% of an ionomer, the weight percentage being based on the total weight of the polymeric layer.

2. The multilayer structure according to claim 1, wherein the polymeric material includes at least 40 wt-% of the ionomer.

3. The multilayer structure according to claim 1, wherein the ionomer is a copolymer of ethylene and an unsaturated C₃-C₈ carboxylic acid.

4. The multilayer structure according to claim 3, wherein the ionomer comprises from 5 to 30 wt-% of acrylic, methacrylic acid and/or maleic acid monoethylester, the weight percentage being based on the total weight of the ionomer.

5. The multilayer structure according to claim 1, wherein the polymeric material further includes one or more of polyamide, polyester and polypropylene.

6. The multilayer structure according to claim 5, wherein the polymeric material consists of 40 wt-% of the ionomer and 60 wt-% of the polyamide.

7. The multilayer structure according to claim 1 wherein the thickness of the polymeric layer is between 10 and 600 μ

m.

8. The multilayer structure according to claim 1 comprising one or more adhesive layers positioned between the metal layer and the polymeric layer.

9. The multilayer structure according to claim 1, wherein the thickness of the metal layer is between 100 and 500 μ

m.

10. The multilayer structure according to claim 1, further comprising a printable and/or colorable layer positioned between said metal layer and said polymeric layer.

11. The multilayer structure according to claim 10, wherein the printable and/or colorable layer is a polymeric film, paper, board, a woven fabric, a non-woven fabric and combinations thereof.

12. The multilayer structure according to claim 10, wherein the thickness of the printable and/or colorable layer is between 10 and 200 m.

13. A scuff and scratch resistant composite panel for use in building and advertising applications comprising a core layer and, adjacent thereto, a first multilayer structure consisting of the multilayer structure of claim 1, the multilayer structure facing the core layer on the side of its metal layer.

14. The composite panel according to claim 13, further comprising an additional metal layer positioned adjacent to the core layer, on the opposite side of the first multilayer structure.

15. The composite panel according to claim 13, comprising a second multilayer structure of the multilayer structure of claim 1 positioned adjacent to the core layer and on the opposite side of the first multilayer structure, the second multilayer structure facing the core layer on the side of its metal layer.

16. A scuff and scratch resistant multilayer structure for use in building and advertising applications comprising:

a) a metal layer having a thickness between 100 and 500 μ

m; and

b) a polymeric layer made of a polymeric material and having a thickness between 10 and 600 μ

m, said polymeric material including at least 40 wt-%, based on the total weight of the polymeric layer, of a copolymer of ethylene and an unsaturated C₃-C₈ carboxylic acid comprising from 5 to 30 wt-%, based on the total weight of the copolymer, of acrylic, methacrylic acid and/or maleic acid monoethylester.

17. The multilayer structure according to claim 16, wherein the polymeric material consists of 40 wt-% of a copolymer of ethylene and an unsaturated C₃-C₈ carboxylic acid and 60 wt-% of a polyamide, the weight percentage being based on the total weight of the polymeric layer.

18. The multilayer structure according to claim 16 further comprising one or more adhesive layers positioned between the metal layer and the polymeric layer.

19. The multilayer structure according to claim 18, wherein the polymeric material consists of 40 wt-% of a copolymer of ethylene and an unsaturated C₃-C₈ carboxylic acid and 60 wt-% of a polyamide, the weight percentage being based on the total weight of the polymeric layer.

20. A method for avoiding scuffs and scratches on building and advertising panels based on a metal layer comprising the step of extrusion coating or laminating the metal layer with a polymeric layer made of a polymeric material including at least 40 wt-% of an ionomer.

21. The method according to claim 20, wherein the metal layer has a thickness between 100 and 500 μ

m and the polymeric layer is made of a polymeric material and has a thickness between 10 and 600 μ

m, said polymeric material including at least 40 wt-%, based on the total weight of the polymeric layer, of a copolymer of ethylene and an unsaturated C₃-C₈ carboxylic acid comprising from 5 to 30 wt-%, based on the total weight of the copolymer, of acrylic, methacrylic acid and/or maleic acid monoethylester.

22. The method according to claim 21, wherein the polymeric material consists of 40 wt-% of a copolymer of ethylene and an unsaturated C₃-C₈ carboxylic acid and 60 wt-% of a polyamide, the weight percentage being based on the total weight of the polymeric layer.