Hidden shackle lock with an interchangeable core

• US 20080105005A1
• Filed: 10/10/2007
• Published: 05/08/2008
• Est. Priority Date: 11/07/2006
• Status: Active Grant

• Current Assignee: Pacific Lock Company
• Original Assignee: Pacific Lock Company
• Inventors: Wang, Wei Kai
• Granted Patent: US 8,776,557 B2
• Time in Patent Office: Days
• US Class Current: 70/32
• CPC Class Codes: E05B 67/36 Padlocks with closing means other than shackles ; Removable locks, the lock body itself being the locking element; Padlocks consisting of two separable halves or cooperating with a stud
• CPC Class Codes: E05B 9/086 Fastening of rotors, plugs or cores to an outer stator
• CPC Class Codes: Y10T 70/40 Portable
• CPC Class Codes: Y10T 70/439 Non-shackle type
• CPC Class Codes: Y10T 70/443 Single stem or shank
• CPC Class Codes: Y10T 70/7661 Detachable or removable cylinder

Abstract

A hidden shackle style lock is disclosed. The lock includes a substantially cylindrical housing having a top surface, a bottom surface, and a curved side surface. The lock also includes a first cavity on the bottom surface of the housing extending part way along a thickness of the housing, and a second cavity on the side surface intersecting with the first cavity. A hollow sleeve is slidably attached within the second cavity. The sleeve includes a first end face, a second end face, and a third cavity. The third cavity extends from the first end face to the second face and is substantially coaxial with the second cavity. A shackle having a first end and a second end is fixedly coupled to the first end face of the sleeve. The lock also includes an interchangeable core having a first locking mechanism and a second locking mechanism lockingly disposed within the third cavity, and coupled to the straight shackle. The interchangeable core is configured to operate the first locking mechanism to rotate the shackle, and operate the second locking mechanism to unlock the interchangeable core from the third cavity.

Claims

1. A hidden shackle style lock comprising;

a substantially cylindrical housing having a top surface, a bottom surface, and a curved side surface;

a first cavity on the bottom surface of the housing extending part way along a thickness of the housing;

a second cavity on the side surface intersecting with the first cavity;

a hollow sleeve slidably attached within the second cavity, the sleeve including a first end face, a second end face, and a third cavity, the third cavity extending from the first end face to the second face and being substantially coaxial with the second cavity;

a shackle having a first end and a second end fixedly coupled to the first end face of the sleeve; and

an interchangeable core having a first locking mechanism and a second locking mechanism lockingly disposed within the third cavity and coupled to the straight shackle, the interchangeable core being configured to,

operate the first locking mechanism to rotate the shackle, and

operate the second locking mechanism to unlock the interchangeable core from the third cavity.

2. The hidden shackle style lock of claim 1, including an end piece attached to the first end face of the sleeve, the end piece further including, a first set of substantially parallel pins on one side of the end piece and a second set of substantially parallel pins on an opposite side of the end piece, the shackle being coupled to the end piece using the first set of pins and the interchangeable core coupled to the end piece using the second set of pins.

3. The hidden shackle style lock of claim 1 wherein the sleeve is configured to slide within the second cavity from a first position to a second position, the first position being a position where the first end face is proximate to the curved side surface, and the second position being a position where the second end face is proximate to the curved side surface.

4. The hidden shackle style lock of claim 1 further including:

a fourth cavity on a side wall of the first cavity, the fourth cavity being substantially coaxial with the second cavity, and

one or more first locking features within the fourth cavity.

5. The hidden shackle style lock of claim 4, wherein the first end of the shackle is coupled to the sleeve and the second end includes first locking flanges.

6. The hidden shackle style lock of claim 5, wherein operating the first locking mechanism engages the first locking flanges with the first locking features.

7. The hidden shackle style lock of claim 1 further including:

second locking feature formed on a surface of the third cavity, and

second locking flange on an external surface of the interchangeable core.

8. The hidden shackle style lock of claim 7, wherein operating the second locking mechanism moves the second locking flange from a third position to a fourth position, the third position being a position where the second locking flange is substantially flush with the external surface of the interchangeable core, and the fourth position being a position where the second locking flange protrudes from the external surface.

9. The hidden shackle style lock of claim 7, wherein operating the second locking mechanism engages the second locking flange with the second locking feature.

10. The hidden shackle style lock of claim 1, wherein the sleeve includes a curved face between the first end face and the second end face, the curved surface further including a longitudinal key way substantially centrally located between the first end face and the second end face.

11. The hidden shackle style lock of claim 10 wherein the sleeve is slidably attached within the second cavity by a screw attached to the housing protruding into the key way, and a distance of sliding of the sleeve is substantially equal to a length of the key way.

12. The method of using a hidden shackle style lock with an interchangeable core comprising;

slidably attaching a hollow sleeve within a first cavity of a housing of the lock;

fixedly coupling a shackle having a first locking feature to the sleeve;

inserting an interchangeable core including a first locking mechanism and a second locking mechanism within a central cavity of the hollow sleeve;

operating the first locking mechanism to lockably attach the interchangeable core to the sleeve;

sliding the shackle across an exposed second cavity; and

operating the second locking mechanism to engage the first locking feature.

13. The method of claim 12, wherein inserting the interchangeable core includes coupling the interchangeable core to the shackle.

14. The method of claim 12, wherein operating the second locking mechanism includes rotating the shackle to engage the first locking feature.

15. The method of claim 12, wherein operating the first locking mechanism includes engaging a second locking feature on an external surface of the interchangeable core with mating features on a surface of the central cavity.

16. A locking device comprising;

a housing including a first cavity and a second cavity, the first cavity perpendicularly intersecting the second cavity;

a hollow sleeve slidably disposed within the second cavity, the sleeve including a third cavity substantially coaxial with the second cavity;

a shackle fixedly coupled to the sleeve such that the shackle is configured to slide across the first cavity; and

an interchangeable core lockingly disposed within the third cavity and coupled to the shackle, the interchangeable core being lockingly disposed by operating a first locking mechanism of the interchangeable core using a key.

17. The lock of claim 16, wherein the sleeve includes a longitudinal slot on an external surface thereof, the sleeve being slidably disposed on the housing by a feature attached to the housing protruding into the longitudinal slot.

18. The lock of claim 16, wherein the third cavity and the interchangeable core both have a cross-sectional shape resembling a figure “

8”

.

19. The lock of claim 16, including a fourth cavity on a surface of the first cavity, the fourth cavity being substantially coaxial to the second cavity and including locking features.

20. The lock of claim 16, wherein operating a second locking mechanism of the interchangeable core rotates the shackle and engages the locking features.