BACK-LIT DISPLAYS WITH HIGH ILLUMINATION UNIFORMITY

• US 20080111945A1
• Filed: 11/15/2006
• Published: 05/15/2008
• Est. Priority Date: 11/15/2006
• Status: Active Grant

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Hanley, Kenneth J., Epstein, Kenneth A., Emmons, Robert M., Stevenson, James A.
• Granted Patent: US 7,478,913 B2
• Time in Patent Office: Days
• US Class Current: 349/62
• CPC Class Codes: G02B 5/045 Prism arrays
• CPC Class Codes: G02F 1/133507 Films for enhancing the luminance
• CPC Class Codes: G02F 1/133606 including a specially adapted diffusing, scattering or light controlling members

Abstract

A directly illuminated display unit has a display panel and one or more light sources disposed behind the display panel. A diffuser is disposed between the light source unit and the display panel and a light diverting layer is disposed between the one or more light sources and the diffuser. The light diverting layer has light diverting members on a first side of the light diverting layer facing the diffuser. Surfaces of the light diverting members are disposed at more than one angle relative to a normal to the light diverting layer and also include one or more sharp changes of surface slope. The light diverting members spread the illumination light so as to be more uniform. Different light diverting members can have different apex angles. Also, different sides of a light diverting member can have best fit centers of curvature that are non-coincident.

Claims

1. A directly illuminated display unit, comprising:

a display panel;

one or more light sources disposed behind the display panel and capable of producing illumination light;

a diffuser disposed between the one or more light sources and the display panel; and

a light diverting layer disposed between the one or more light sources and the diffuser, the light diverting layer comprising light diverting members disposed on a first face of the light diverting layer facing the diffuser, at least one of the light diverting members having a surface with at least one sharp change in slope and having a first side and a second side, the first and second sides of the light diverting members each comprising at least one of a plurality of facets and a curved surface, the first side having a first best fit center of curvature and the second side having a second best fit center of curvature, the positions of the first and second best fit centers of curvature being different.

2. A unit as recited in claim 1, wherein the diffuser is a diffusing surface.

3. A unit as recited in claim 1, wherein the diffuser is a diffuser layer.

4. A unit as recited in claim 3, wherein the diffuser layer is attached to the light diverting layer.

5. A unit as recited in claim 1, further comprising an adhesive layer on a side of the diffuser facing the light diverting layer, portions of the light diverting members penetrating into the adhesive layer.

6. A unit as recited in claim 1, wherein at least some portions of the light diverting members are parallel to the diffuser and are attached to the diffuser.

7. A unit as recited in claim 1, wherein at least one of the light diverting members is asymmetrical relative to an axis normal to the light diverting layer.

8. A unit as recited in claim 1, wherein at least one side of the light diverting layer comprises at least one flat surface portion between two neighboring light diverting members.

9. A unit as recited in claim 1, wherein at least one of the light diverting members is formed as an elongated member extending across the light diverting layer.

10. A unit as recited in claim 9, wherein the elongated member has a height that is constant along the length of the elongated member.

11. A unit as recited in claim 9, wherein the elongated member has a height that varies along the length of the elongated member.

12. A unit as recited in claim 9, wherein the elongated member has a width that varies along the length of the elongated member.

13. A unit as recited in claim 1, wherein two of the light diverting members on the first side of the light diverting layer have heights that are different.

14. A unit as recited in claim 1, further comprising one or more light management films disposed between the diffuser and the display panel.

15. A unit as recited in claim 14, wherein the one or more light management films comprise at least a first brightness enhancing film and a reflective polarizer film.

16. A unit as recited in claim 1, wherein the display panel comprises a liquid crystal display (LCD) panel.

17. A unit as recited in claim 1, wherein the one or more light sources comprise at least one light emitting diode.

18. A unit as recited in claim 1, wherein the one or more light sources comprise at least one fluorescent lamp.

19. A unit as recited in claim 1, further comprising a control unit coupled to the display panel to control an image displayed by the unit.

20. A unit as recited in claim 1, further comprising second light diverting members positioned on a second side of the light diverting layer facing away from the first side of the light diverting layer.

21. A unit as recited in claim 1, wherein the light diverting members comprise curved surface portions.

23. A unit as recited in claim 1, wherein the light diverting members comprise faceted surface portions.

24. A unit as recited in claim 1, wherein a first of the light diverting members has a first apex angle and a second of the light diverting members has a second apex angle different from the first apex angle.

25. A unit as recited in claim 1, wherein the light diverting members comprise surfaces disposed at more than one angle relative to a normal to the light diverting layer, at least some of the light non-normally incident on the light diverting layer from a first of the one or more light sources emerges from the light diverting members in a substantially normal direction, a lateral extent of the normally emerging light being greater than where the surfaces are disposed at a single angle relative to the normal to the light diverting layer.