Energy storage device for loads having variable power rates

• US 20080113226A1
• Filed: 01/22/2008
• Published: 05/15/2008
• Est. Priority Date: 04/05/2001
• Status: Abandoned Application

• Current Assignee: Electorvaya Incorporated
• Original Assignee: Electrovaya Incorporated
• Inventors: Jacobs, James, Bhola, Rakesh, Dasgupta, Sankar
• Application Number:
  US12/010,148
• Publication Number:
  US 20080113226A1
• Time in Patent Office: Days
• US Class Current: 429/9
• CPC Class Codes: B60L 2210/30 AC to DC converters
• CPC Class Codes: B60L 2240/545 Temperature
• CPC Class Codes: B60L 2250/10 by alarm
• CPC Class Codes: B60L 3/0046 relating to electric energy storage systems, e.g. batteries or capacitors
• CPC Class Codes: B60L 50/16 with provision for separate direct mechanical propulsion
• CPC Class Codes: B60L 50/52 characterised by DC-motors
• CPC Class Codes: B60L 53/14 Conductive energy transfer
• CPC Class Codes: B60L 58/15 Preventing overcharging
• CPC Class Codes: B60L 58/20 having different nominal voltages
• CPC Class Codes: B60L 58/24 for controlling the temperature of batteries
• CPC Class Codes: B60L 58/26 by cooling
• CPC Class Codes: B60L 7/12 for vehicles propelled by dc motors
• CPC Class Codes: H02J 7/0013 acting upon several batteries simultaneously or sequentially H02J7/1423 takes precedence
• CPC Class Codes: Y02T 10/64 Electric machine technologies in electromobility
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 10/72 Electric energy management in electromobility
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

An electrical energy storage device for storing electrical energy and supplying the electrical energy to a driving motor at different power levels is disclosed. The electrical storage device has an energy battery connected to a power battery. The energy battery has a higher energy density than the power battery. However, the power battery can provide electrical power to the electrical motor at different power rates, thereby ensuring that the motor has sufficient power and current when needed. The power battery is continuously recharged by the energy storage battery. In this way, the power battery temporarily stores electrical energy received from the energy battery and provides the electrical energy at the different power rates as required by the motor. The energy storage device can be releasably connected to an external power source in order to recharge both batteries. Both batteries can be recharged independently to optimize the recharging and lifetime characteristics of the batteries.

Claims

1. A power source for supplying electrical power to an electric driving motor suitable for driving and accelerating an electric vehicle, said electric driving motor drawing electrical power at different rates, the power source comprising:

a first rechargeable energy battery having a first energy density for storing electrical energy;

a second rechargeable power battery having a second energy density, less than the first energy density, for storing electrical energy and providing electrical power to the electrical motor at the different rates;

a battery controller capable of controlling the substantially continuous recharging of the power battery with electrical energy from the energy battery; and

wherein electrical energy stored in the energy battery is supplied to the electrical driving motor through the power battery and at the different rates.

2. The power source as defined in claim 1 wherein the battery controller controls the substantially continuous recharging of the power battery by controlling the electrical energy passing through a first connection from the energy battery to the power battery.

3. The power source as defined in claim 2 further comprising a switch along the first connection;

and

wherein the controller controls the substantially continuous recharging of the power battery by controlling the switch along the first connection.

4. The power source as defined in claim 1 wherein the energy battery is a lithium based battery selected from the group consisting of non-aqueous lithium-ion batteries, lithium air batteries and polymer lithium ion batteries, and, the power battery is a lead-acid battery.

5. The power source as defined in claim 1 wherein the energy battery is a non-aqueous polymer lithium battery pack;

and

wherein the power source has a casing and a portion of the casing is occupied by the non-aqueous polymer lithium battery pack.

6. The power source as defined in claims 1 wherein the power battery and energy batteries are structured such that a voltage of the energy battery will be greater than a voltage of the power battery.

7. An energy storage device for storing electrical energy to be delivered to an electrical load, said energy storage device comprising:

a energy battery having a first energy density and electrically connectable to an external power source;

a power battery having a second energy density, less than the first energy density, said power battery being electrically connectable to the energy battery and electrically connectable to the load;

wherein, during operation, the power battery is connected to the load and supplies electrical energy to the load while the energy battery substantially continuously recharges the power battery; and

wherein the energy battery is periodically connected to the external source for recharging as required;

wherein the energy battery is selected from the group consisting of non-aqueous lithium-ion batteries, polymer lithium-ion batteries and sodium sulfur batteries.

8. The energy storage device as defined in claim 7 wherein the power battery and energy battery are structured such that a voltage of the energy battery will be greater than a voltage of the power battery.

9. The energy storage device as defined in claim 8 wherein the power battery is selected from the group consisting of high-rate lithium batteries, lithium-ion batteries, high rate nickel aqueous batteries, lead-acid batteries, nickel alloy hybrid batteries, nickel metal batteries and nickel cadmium batteries.

10. The electrical energy storage device as defined in claim 8 and further comprising a battery controller for controlling the substantially continuous recharging of the power battery with electrical energy from the energy battery.

11. The electrical energy storage device as defined in claim 10 further comprising a switch through which at least a portion of the electrical energy from the energy battery to the power battery flows;

and

wherein the battery controller controls the substantially continuous recharging of the power battery from the energy battery.

12. The electrical energy storage device as defined in claim 8 wherein the energy battery is a lithium based battery and the power battery is a lead-acid battery.

13. The electrical energy storage device as defined in claim 12 wherein the energy battery is a non-aqueous polymer lithium battery pack;

and wherein the device has a casing and a portion of the casing is occupied by the non-aqueous polymer lithium battery pack.

14. The electrical energy storage device as defined in claim 8 wherein the electrical energy stored in the energy battery is supplied to the electrical load through the power battery and the power battery is selected to supply electrical energy to the electrical load at power rates, currents and voltages as required by the electrical load.

15. The electrical energy storage device as defined in claim 8 wherein the power battery is electrically connectable to an external source for recharging;

and

wherein the power battery is electrically connectable to the external source for recharging when the energy battery requires recharging.

16. The electrical energy storage device as defined in claim 15 wherein the energy battery and the power battery are connected to the external source through a recharger.

17. The electrical energy storage device as defined in claim 15 wherein the electrical load is a driving motor in a vehicle within which the energy storage device is contained;

and

wherein the energy battery substantially continuously recharges the power battery, including while the vehicle is moving.

19. A method for storing electrical energy for an electrical load drawing electrical power at different rates, said method comprising:

charging a rechargeable energy battery having a first energy density;

charging a rechargeable power battery having a second energy density, less than the first energy density;

supplying electrical energy from the power battery to the electrical load at the different rates;

recharging the power battery from the energy battery.

18. The electrical energy storage device as defined in claim 19 wherein the external source is stationary;

and

wherein the energy battery is recharged while the vehicle is stationary.

20. A method as defined in claim 19 wherein recharging the power battery from the energy battery comprises substantially continuously recharging the power battery from the first energy battery through a switch controlled by a battery controller.

21. A method as defined in claim 19 wherein the electrical load is a driving motor in a vehicle, and, the rechargeable energy battery and the rechargeable power battery are contained in the vehicle.

22. A method as defined in claim 21 further comprising:

periodically recharging the first rechargeable energy battery, from an external fixed electrical source, when the energy capacity of the first rechargeable energy battery falls below a threshold.

23. A method as defined in claim 19 wherein the rechargeable energy battery selected from the group consisting of non-aqueous lithium-ion batteries, lithium air batteries, a polymer lithium-ion batteries and sodium-sulfur batteries;

and

wherein the rechargeable power battery is selected from the group consisting of lead-acid batteries, high-rate lithium batteries, lithium-ion batteries, high-rate nickel aqueous batteries, nickel metal batteries, nickel alloy hybrid bearing batteries and nickel cadmium batteries.

24. The method as defined in claim 19 wherein the power battery and energy battery are structured such that a voltage of the energy battery will be greater than a voltage of the power battery.

25. A rechargeable battery power supply system comprising:

a rechargeable energy battery having an energy battery energy density and an energy battery voltage;

a rechargeable power battery having a power battery energy density and a power battery voltage, the power battery energy density being less than the energy battery energy density, and the energy battery voltage being greater than the power battery voltage;

a load structured to be driven by electrical energy;

first power supply circuitry structured and located to electrically connect the rechargeable power battery to the load so that the rechargeable power battery can supply electrical energy to the load through the first power supply circuitry; and

second power supply circuitry structured and located to electrically connect the rechargeable power battery to the rechargeable energy battery so that the rechargeable energy battery can supply electrical energy to the rechargeable power battery through the second power supply circuitry.

26. The system of claim 25 wherein the second power supply circuitry comprises:

at least one switch, with the at least one switch being structured and electrically connected to selectively allow the transfer of electrical energy from the rechargeable energy battery to the rechargeable power battery, and with the at least one switch being structured to operate sufficiently rapidly so that the transfer of electrical energy from the rechargeable energy battery to the rechargeable power battery can occur through the second power supply circuitry in a substantially continuous manner; and

a controller structured to control the operation of the at least one switch so that electrical energy is transferred from the rechargeable energy battery to the rechargeable power battery in a substantially continuous manner during a least a portion of the time that the rechargeable battery power supply system is operated.

27. The system of claim 26 wherein the controller is structured, electrically connected and/or programmed to operate the at least one switch in a buck mode to transfer electrical energy from the rechargeable energy battery to the rechargeable power battery in a substantially continuous manner when the actual voltage of the rechargeable energy battery is greater than the actual voltage of the rechargeable power battery.

28. The system of claim 25 wherein the rechargeable power battery and rechargeable energy batteries are respectively structured so that the actual voltage of the rechargeable energy battery will be greater than the actual voltage of the rechargeable power battery even when the rechargeable energy battery is at its minimum useful capacity.

29. A vehicle where the power used to drive the vehicle into motion comes at least partially from batteries, the vehicle comprising:

a vehicle body;

an electric motor, in the vehicle body, structured to be driven by electrical energy and further structured to drive the vehicle into motion when the motor is driven by received electrical energy;

a rechargeable energy battery having an energy battery energy density and an energy battery voltage;

a rechargeable power battery having a power battery energy density and a power battery nominal voltage, the power battery energy density being less than the energy battery energy density, and the energy battery nominal voltage being greater than the power battery nominal voltage;

first power supply circuitry structured and located to electrically connect the rechargeable power battery to the electric motor so that the rechargeable power battery can supply electrical energy to the electric motor through the first power supply circuitry; and

second power supply circuitry structured and located to electrically connect the rechargeable power battery to the rechargeable energy battery so that the rechargeable energy battery can supply electrical energy to the rechargeable power battery through the second power supply circuitry.

30. The vehicle of claim 29 wherein the second power supply circuitry comprises:

at least one switch, with the at least one switch being structured and electrically connected to selectively allow the transfer of electrical energy from the rechargeable energy battery to the rechargeable power battery, and with the at least one switch being structured to operate sufficiently rapidly so that the transfer of electrical energy from the rechargeable energy battery to the rechargeable power battery can occur through the second power supply circuitry in a substantially continuous manner; and

a controller structured to control the operation of the at least one switch so that electrical energy is transferred from the rechargeable energy battery to the rechargeable power battery in a substantially continuous manner during a least a portion of the time that the rechargeable battery power supply system is operated.

31. The vehicle of claim 30 wherein the controller is structured, electrically connected and/or programmed to operate the at least one switch in a buck mode to transfer electrical energy from the rechargeable energy battery to the rechargeable power battery in a substantially continuous manner when the voltage of the rechargeable energy battery is greater than the voltage of the rechargeable power battery.

32. The vehicle of claim 30 further comprising:

a regenerative braking system structured and located to supply electrical energy captured when the vehicle brakes; and

third power supply circuitry structured and located to electrically connect the regenerative braking system to the rechargeable power battery so that the regenerative braking system supplies electrical energy to the rechargeable power battery through the third power supply circuitry when the vehicle brakes.

33. The vehicle of claim 32 wherein the rechargeable power battery is an aqueous battery.

34. The vehicle of claim 29 wherein the rechargeable power battery and rechargeable energy batteries are respectively structured so that the voltage of the rechargeable energy battery will be greater than the voltage of the rechargeable power battery even when the rechargeable energy battery is at its minimum useful capacity.