Substrate, Such as a Glass Substrate, Bearing a Layer with Photocatalytic Properties Which has Been Modified to Absorb Photons in the Visible Spectrum

• US 20080115471A1
• Filed: 04/07/2005
• Published: 05/22/2008
• Est. Priority Date: 04/09/2004
• Status: Abandoned Application

• Current Assignee: Saint-Gobain Glass France (Compagnie De Saint-Gobain)
• Original Assignee: Saint-Gobain Glass France (Compagnie De Saint-Gobain)
• Inventors: Nadaud, Nicolas, Labrousse, Laurent, Gueneau, Lethicia
• Application Number:
  US11/547,795
• Publication Number:
  US 20080115471A1
• Time in Patent Office: Days
• US Class Current: 55/385.3
• CPC Class Codes: C03C 17/23 Oxides C03C17/02 takes precedence
• CPC Class Codes: C03C 17/3417 all coatings being oxide coatings
• CPC Class Codes: C03C 2217/212 TiO2
• CPC Class Codes: C03C 2217/71 Photocatalytic coatings
• CPC Class Codes: C03C 2218/326 Nitriding

Abstract

The invention relates to a method of modifying a layer having photocatalytic and anti-fouling properties which is based on titanium dioxide (TiO₂) and which can absorb photons in the UV region and, in particular, in the UVA region, in order to render same capable of absorbing photons in the visible spectrum, said TiO₂-based layer being applied to a substrate either directly or with the insertion of at least one functional sub-layer. The invention is characterised in that the TiO₂-based layer is subjected to a heat treatment in an atmosphere comprising nitrogen or nitrogen and at least one reducing gas for a sufficient period of time in order to obtain the desired visible photon absorption property, said substrate and, if necessary, said sub-layer(s) having been selected for their ability to withstand the heat treatment.

Claims

1. A method of modifying a film with a photocatalytic antisoiling property, based on titanium dioxide (TiO₂), capable of absorbing photons in the UV, particularly UVA, region, so as to make it also capable of absorbing photons in the visible, said TiO₂-based film being applied to a substrate either directly or with interposition of at least one functional subfilm, comprising subjecting said TiO₂-based film to a heat treatment in a nitrogen atmosphere or an atmosphere containing nitrogen and at least one reducing gas, for a period of time sufficient to obtain the desired property of absorbing photons in the visible, said substrate and where appropriate said subfilm(s) having been chosen so as to be capable of withstanding said heat treatment.

2. The method as claimed in claim 1, wherein the treated film is a TiO₂-based film applied to a substrate chosen from glass substrates, surface-dealkalized glass substrates, ceramic or glass-ceramic substrates and substrates of architectural material, it being possible for said substrates to be in the form of plates, whether plane or having curved faces, and whether monolithic or laminated, or else in the form of fibers.

3. The method as claimed in claim 1, wherein the treated film is a TiO₂-based film applied to the substrate with interposition of at least one functional subfilm chosen from:

subfilms grown heteroepitaxially from said TiO₂-based film;

subfilms that form a barrier to the migration of alkali metals and are used in the case of glass or ceramic or glass-ceramic substrates;

subfilms having an optical functionality;

thermal control subfilms; and

conducting subfilms.

4. The method as claimed in claim 1, wherein the treated film is a film based on titanium dioxide consisting of TiO₂ alone, or of TiO₂ combined with a binder, or alloyed or doped TiO.

5. The method as claimed in claim 1, wherein the treated film is a TiO₂-based film having a thickness of at most 1 μ

m, especially 5 nm to 1 μ

m and in particular 5 nm to 800 nm.

6. The method as claimed in claim 1, wherein a heat treatment is carried out at a temperature of at least 250°

C. and possibly up to 700°

C.

7. The method as claimed in claim 6, in which the substrate is a glass substrate, wherein the heat treatment corresponds to an annealing treatment or to a toughening treatment carried out on said glass substrate, or else to a bending/toughening treatment carried out on a glass substrate that includes a photocatalytic film on face 4 and a solar-protection or low-emissivity (thermal control) film on face 3, in a double-glazing unit in which the faces are denoted 1-2-3-4, face 4 being turned toward the interior of the building.

8. The method as claimed in claim 1, wherein the heat treatment is carried out for a period of time ranging from a few fractions of a second to several hours.

9. The method as claimed in claim 1, wherein at least one gas taken from hydrogen and hydrocarbons, such as methane, is used as reducing gas, the nitrogen/reducing gas volume ratio being especially between 100/0 and 50/50.

22. A substrate, especially a glass substrate, bearing, on at least one part of at least one of its faces, a film having a photocatalytic antisoiling property, based on titanium dioxide (TiO₂), which has been applied to the substrate either directly, or by interposition of at least one functional subfilm, said TiO₂ film having been modified by the method as defined in claim 1.

23. A self-cleaning, especially antifogging, antisoiling and anticondensing, glazing, especially glazing for buildings, of the double-glazing type, glazing for vehicles, of the automobile windshield, rear window or side window type, glazing for trains, aircraft and ships, utilitarian glazing, such as aquarium glass, shop window glass or greenhouse glass, glazing for interior furnishings, glazing for urban furniture, mirrors, screens for display systems of the computer, television or telephone type, electrically controllable glazing, such as electrochromic, liquid-crystal or electroluminescent glazing, photovoltaic glazing, and components of illumination devices comprising the substrate of claim 22.

24. A partition curtain walling, roofing or flooring, either for indoors or outdoors comprising the substrate of claim 22 made of architectural material.

25. Fake ceilings or filtration materials comprising the substrate of claim 22 based on a mineral insulation wool and a textile substrate based on a glass reinforcing fiber.

26. Odor absorption filters, filters for decontaminating industrial effluents, bacterial filters, interior decontamination filters, domestic air purification filters, filters for purifying passenger compartments of transport vehicles, namely automobiles, trains, aircraft and ships, filters for purifying cigarette smoke and filters for purifying household electrical systems comprising a woven, nonwoven, knitted, braided or block substrate comprising sintered fused-silica fibers, wasted-glass fibers, alumina fibers or mullite fibers of claim 22.

10. A process for manufacturing a substrate, especially a glass substrate, bearing on at least part of at least one of its faces, a film having a photocatalytic antisoiling property, based on titanium dioxide (TiO₂), which has been applied to the substrate either directly, or with interposition of at least one functional subfilm, comprising heat treating the substrate bearing said TiO₂-based film in a nitrogen atmosphere or an atmosphere containing nitrogen and at least one reducing gas for a period of time sufficient to make the TiO₂-based film, which is naturally capable of absorbing photons in the UV region, also capable of absorbing photons in the visible and/or to enhance the photocatalytic property of said TiO₂-based film.

11. The process as claimed in claim 10, wherein the treated film is a TiO₂-based film applied to a substrate chosen from glass substrates, surface-dealkalized glass substrates, ceramic or glass-ceramic substrates and substrates of architectural material, it being possible for said substrates to be in the form of plates, whether plane or having curved faces, and whether monolithic or laminated, or else in the form of fibers.

12. The process as claimed in claim 10, wherein the treated film is a TiO₂-based film applied to the substrate with interposition of at least one functional subfilm chosen from:

subfilms grown heteroepitaxially from said TiO₂-based film;

subfilms that form a barrier to the migration of alkali metals and are used in the case of glass or ceramic or glass-ceramic substrates;

subfilms having an optical functionality;

thermal control subfilms; and

conducting subfilms.

13. The process as claimed in claim 10, wherein the treated film is a film based on titanium dioxide consisting of TiO₂ alone, or of TiO₂ combined with a binder, or alloyed or doped TiO.

14. The process as claimed in claim 10, wherein the treated film is a TiO₂-based film having a thickness of at most 1 μ

m, especially 5 nm to 1 μ

m and in particular 5 nm to 800 nm.

15. The process as claimed in claim 10, wherein a heat treatment is carried out at a temperature of at least 250°

C. and possibly up to 700°

C.

16. The process as claimed in claim 15, in which the substrate is a glass substrate, wherein the heat treatment corresponds to an annealing treatment or to a toughening treatment carried out on said glass substrate.

17. The process as claimed in claim 10, wherein the heat treatment is carried out for a period of time ranging from a few fractions of a second to several hours.

18. The process as claimed in claim 10, wherein at least one gas taken from hydrogen and hydrocarbons, such as methane, is used as reducing gas, the nitrogen/reducing gas volume ratio being especially between 100/0 and 50/50.

19. The process as claimed in claim 10, wherein the TiO₂ film is deposited by room-temperature vacuum sputtering, possibly magnetron sputtering and/or ion beam sputtering, using a metal (Ti) or TiO_x target (where x<

2) and an oxidizing atmosphere, or using a TiO₂ target and an inert atmosphere.

20. The process as claimed in claim 10, wherein the TiO₂ film is deposited by a gas pyrolysis process of the CVD type.

21. The process as claimed in claim 10, wherein the TiO₂ film is deposited by a sol-gel process.