Exhaust Heat Recovery System Abnormality Detection Device

• US 20080115487A1
• Filed: 10/07/2005
• Published: 05/22/2008
• Est. Priority Date: 11/25/2004
• Status: Active Grant

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Sasaki, Toshitake, Harada, Osamu
• Granted Patent: US 8,146,344 B2
• Time in Patent Office: Days
• US Class Current: 60/320
• CPC Class Codes: F01N 11/002 the diagnostic devices measuring or estimating temperature or pressure in, or downstream of the exhaust apparatus
• CPC Class Codes: F01N 2240/02 a heat exchanger
• CPC Class Codes: F01N 2550/06 By-pass systems
• CPC Class Codes: F01N 5/02 the devices using heat
• CPC Class Codes: F02G 5/02 Profiting from waste heat of exhaust gases
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

An ECU executes a program including the steps of: when a switching valve is controlled to be closed, comparing exhaust gas'"'"'s temperature, as detected, with a map value; if the exhaust gas'"'"'s temperature is larger than the map value, determining that the switching valve normally operates; and if the exhaust gas'"'"'s temperature is smaller than the map value, determining that the switching valve has abnormality.

Claims

1. An abnormality detection device detecting whether an exhaust heat recovery system recovering exhaust heat from exhaust gas exhausted from an engine has abnormality, said exhaust heat recovery system including a bypass connected parallel to an exhaust path passing said exhaust gas, an exhaust heat recovery unit provided at said bypass to recover said exhaust heat, and a switching valve switched to pass said exhaust gas through said bypass the abnormality detection device comprising:

gas temperature detection means disposed at least one of said bypass and said exhaust path for detecting said exhaust gas'"'"'s temperature; and

determination means for determining from said temperature whether said switching valve has abnormality; and

means for detecting said engine'"'"'s rate of rotation, wherein said determination means determines whether said switching valve has abnormality from whether said temperature and said rate of rotation have a relationship corresponding to a predetermined relationship.

2. An abnormality detection device detecting whether an exhaust heat recovery system recovering exhaust heat from exhaust gas exhausted from an engine has abnormality, said exhaust heat recovery system including a bypass connected parallel to an exhaust path passing said exhaust gas, an exhaust heat recovery unit provided at said bypass to recover said exhaust heat, and a switching valve switched to pass said exhaust gas through said bypass, the abnormality detection device comprising:

gas temperature detection means disposed at least one of said bypass and said exhaust path for detecting said exhaust gas'"'"'s temperature; and

determination means for determining from said temperature whether said switching valve has abnormality, wherein said determination means includes means for determining whether said switching valve has abnormality from said temperature'"'"'s variation with time.

3. (canceled)

4. An abnormality detection device of an exhaust heat recovery system detecting whether an exhaust heat recovery system recovering exhaust heat from exhaust gas exhausted from an engine has abnormality, said exhaust heat recovery system including a bypass connected parallel to an exhaust path passing said exhaust gas, an exhaust heat recovery unit provided at said bypass to recover said exhaust heat, and a switching valve switched to pass said exhaust gas through said bypass, the abnormality detection device comprising:

recovery detection means for detecting exhaust heat recovery done by said exhaust heat recovery unit; and

determination means for determining from said exhaust heat recovery whether said switching valve has abnormality.

5. The abnormality detection device according to claim 4, further comprising means for detecting said engine'"'"'s rate of rotation, wherein said determination means includes means for determining whether said switching valve has abnormality from whether said exhaust heat recovery and said rate of rotation have a relationship corresponding to a predetermined relationship.

6. The abnormality detection device according to claim 4, wherein:

said exhaust heat recovery unit includes a heat exchanger disposed on said bypass and a medium path passing a medium through said heat exchanger; and

said recovery detection means includes means for detecting said exhaust heat recovery from said medium'"'"'s variation in temperature.

7. The abnormality detection device according to claim 6, wherein:

said medium path includes an upstream path introducing said medium into said heat exchanger, and a downstream path guiding and thus outputting said medium from said heat exchanger;

said recovery detection means includes means for detecting an upstream temperature of said medium passing through said upstream path, and means for detecting a downstream temperature of said medium passing through said downstream path; and

said determination means includes means for determining from a difference between said upstream and downstream temperatures whether switching valve has abnormality.

8. The abnormality detection device according to claim 6, wherein:

said recovery detection means includes means for detecting said medium'"'"'s temperature; and

said determination means includes means responsive to said means for detecting said medium'"'"'s temperature detecting a predetermined first decision making temperature, for calculating a first temperature corresponding to a period elapsing before said first decision making temperature is attained, and means responsive to said first decision making temperature smaller than said first temperature for determining that said switching valve has abnormality.

9. The abnormality detection device according to claim 8, wherein said first temperature is a temperature calculated from a quantity of heat recovered by said exhaust heat recovery unit when said bypass passes said exhaust gas.

10. The abnormality detection device according to claim 9, wherein said quantity of heat is calculated from an amount of air aspirated by said engine, an amount of fuel injected, said engine'"'"'s rate of rotation, and said medium'"'"'s temperature.

11. The abnormality detection device according to claim 8, said medium path being connected to a cooling path of said engine, said engine being provided with an open and close valve introducing said medium from said engine to a radiator in accordance with said medium'"'"'s temperature, the abnormality detection device further comprising:

means responsive to said means for detecting said medium'"'"'s temperature detecting a predetermined second decision making temperature, for calculating a second temperature corresponding to a period elapsing before said second decision making temperature is attained; and

abnormality determination means responsive to said second decision making temperature smaller than said second temperature for determining that said open and close valve has abnormality.

12. The abnormality detection device according to claim 11, wherein said second temperature is a temperature calculated from said medium'"'"'s variation in temperature estimated when said radiator does not have said medium passing therethrough.

13. The abnormality detection device according to claim 11, said first decision making temperature being equal to said second decision making temperature, the abnormality detection device further comprising:

means responsive to said means for detecting said medium'"'"'s temperature detecting said first decision making temperature, for calculating a predetermined third temperature corresponding to a period elapsing before said first decision making temperature is attained; and

means responsive to said first decision making temperature smaller than said third temperature for determining that said open and close valve and said switching valve have abnormality.

14. The abnormality detection device according to claim 13, wherein said third temperature is a lower one of temperatures calculated from said medium'"'"'s variation in temperature estimated when either one of said open and close valve and said switching valve is in abnormal condition.

15. The abnormality detection device according to claim 11, said first decision making temperature being different from said second decision making temperature, wherein said determination means includes means for determining whether said switching valve has abnormality at a temporal point different than when said abnormality determination means determines whether said open and close valve has abnormality.

16. The abnormality detection device according to claim 15, wherein said determination means includes means for determining whether said switching valve has abnormality after said abnormality determination means determines whether said open and close valve has abnormality.

17. The abnormality detection device according to claim 8, wherein:

said medium path includes a downstream path guiding and thus outputting said medium from said heat exchanger; and

said recovery detection means includes means for detecting said medium'"'"'s temperature at said downstream path.

18. An abnormality detection device detecting whether an exhaust heat recovery system recovering exhaust heat from exhaust gas exhausted from an engine has abnormality, said exhaust heat recovery system including a bypass connected parallel to an exhaust path passing said exhaust gas, an exhaust heat recovery unit provided at said bypass to recover said exhaust heat, and a switching valve switched to pass said exhaust gas through said bypass, the abnormality detection device comprising:

a gas temperature detector disposed at least one of said bypass and said exhaust path to detect said exhaust gas'"'"'s temperature; and

a determinator determining from said temperature whether said switching valve has abnormality; and

a rotation rate detector detecting said engine'"'"'s rate of rotation, wherein said determinator determines whether said switching valve has abnormality from whether said temperature and said rate of rotation have a relationship corresponding to a predetermined relationship.

19. An abnormality detection device detecting whether an exhaust heat recovery system recovering exhaust heat from exhaust gas exhausted from an engine has abnormality, said exhaust heat recovery system including a bypass connected parallel to an exhaust path passing said exhaust gas, an exhaust heat recovery unit provided at said bypass to recover said exhaust heat, and a switching valve switched to pass said exhaust gas through said bypass, the abnormality detection device comprising:

a gas temperature detector disposed at least one of said bypass and said exhaust path to detect said exhaust gas'"'"'s temperature; and

a determinator determining from said temperature whether said switching valve has abnormality, wherein said determinator determines whether said switching valve has abnormality from said temperature'"'"'s variation with time.

20. (canceled)

21. An abnormality detection device of an exhaust heat recovery system detecting whether an exhaust heat recovery system recovering exhaust heat from exhaust gas exhausted from an engine has abnormality, said exhaust heat recovery system including a bypass connected parallel to an exhaust path passing said exhaust gas, an exhaust heat recovery unit provided at said bypass to recover said exhaust heat, and a switching valve switched to pass said exhaust gas through said bypass, the abnormality detection device comprising:

a recovery detector detecting exhaust heat recovery done by said exhaust heat recovery unit; and

a determinator determining from said exhaust heat recovery whether said switching valve has abnormality.

22. The abnormality detection device according to claim 21, further comprising rotation rate detector detecting said engine'"'"'s rate of rotation, wherein said determinator determines whether said switching valve has abnormality from whether said exhaust heat recovery and said rate of rotation have a relationship corresponding to a predetermined relationship.

23. The abnormality detection device according to claim 21, wherein:

said exhaust heat recovery unit includes a heat exchanger disposed on said bypass and a medium path passing a medium through said heat exchanger; and

said recovery detector detects said exhaust heat recovery from said medium'"'"'s variation in temperature.

24. The abnormality detection device according to claim 23, wherein:

said medium path includes an upstream path introducing said medium into said heat exchanger, and a downstream path guiding and thus outputting said medium from said heat exchanger;

said recovery detector includes an upstream temperature detector detecting an upstream temperature of said medium passing through said upstream path, and a downstream temperature detector detecting a downstream temperature of said medium passing through said downstream path; and

said determinator determines from a difference between said upstream and downstream temperatures whether switching valve has abnormality.

25. The abnormality detection device according to claim 23, wherein:

said recovery detector includes a temperature detector detecting said medium'"'"'s temperature; and

said determinator includes a first temperature calculator operative in response to said medium'"'"'s temperature as detected attaining a predetermined first decision making temperature to calculate a first temperature corresponding to a period elapsing before said first decision making temperature is attained, and a first abnormality determinator determining that said switching valve has abnormality when said first decision making temperature is smaller than said first temperature.

26. The abnormality detection device according to claim 25, wherein said first temperature is a temperature calculated from a quantity of heat recovered by said exhaust heat recovery unit when said bypass passes said exhaust gas.

27. The abnormality detection device according to claim 26, wherein said quantity of heat is calculated from an amount of air aspirated by said engine, an amount of fuel injected, said engine'"'"'s rate of rotation, and said medium'"'"'s temperature.

28. The abnormality detection device according to claim 25, said medium path being connected to a cooling path of said engine, said engine being provided with an open and close valve introducing said medium from said engine to a radiator in accordance with said medium'"'"'s temperature, the abnormality detection device further comprising:

a second temperature calculator operative in response to said medium'"'"'s temperature as detected attaining a predetermined second decision making temperature to calculate a second temperature corresponding to a period elapsing before said second decision making temperature is attained; and

a second abnormality determinator determining that said open and close valve has abnormality when said second decision making temperature is smaller than said second temperature.

29. The abnormality detection device according to claim 28, wherein said second temperature is a temperature calculated from said medium'"'"'s variation in temperature estimated when said radiator does not have said medium passing therethrough.

30. The abnormality detection device according to claim 28, said first decision making temperature being equal to said second decision making temperature, the abnormality detection device further comprising:

a third temperature calculator operative in response to said medium'"'"'s temperature as detected attaining said first decision making temperature to calculate a predetermined third temperature corresponding to a period elapsing before said first decision making temperature is attained; and

a third abnormality determinator determining that said open and close valve and said switching valve have abnormality when said first decision making temperature is smaller than said third temperature.

31. The abnormality detection device according to claim 30, wherein said third temperature is a lower one of temperatures calculated from said medium'"'"'s variation in temperature estimated when either one of said open and close valve and said switching valve is in abnormal condition.

32. The abnormality detection device according to claim 28, said first decision making temperature being different from said second decision making temperature, wherein said determinator determines whether said switching valve has abnormality at a temporal point different than when said second abnormality determinator determines whether said open and close valve has abnormality.

33. The abnormality detection device according to claim 32, wherein said determinator determines whether said switching valve has abnormality after said second abnormality determinator determines whether said open and close valve has abnormality.

34. The abnormality detection device according to claim 25, wherein:

said medium path includes a downstream path guiding and thus outputting said medium from said heat exchanger; and

said recovery detector detects said medium'"'"'s temperature at said downstream path.