Cam phasing system with mid-range engine shutdown

• US 20080136404A1
• Filed: 02/11/2008
• Published: 06/12/2008
• Est. Priority Date: 05/01/2006
• Status: Abandoned Application

• Current Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: Waller, John H., Kozan, Michael A., Gauthier, Daniel G., Moreno, Daniel J., Quelhas, Sergio
• Application Number:
  US12/069,476
• Publication Number:
  US 20080136404A1
• Time in Patent Office: Days
• US Class Current: 324/207.2
• CPC Class Codes: F01L 1/024 Belt drive
• CPC Class Codes: F01L 1/3442 using hydraulic chambers with variable volume to transmit the rotating force
• CPC Class Codes: F01L 2001/34426 Oil control valves
• CPC Class Codes: F01L 2001/3443 Solenoid driven oil control valves
• CPC Class Codes: F01L 2001/34459 Locking in multiple positions
• CPC Class Codes: F01L 2001/34473 Lock movement perpendicular to camshaft axis
• CPC Class Codes: F01L 2301/00 Using particular materials
• CPC Class Codes: F01L 2820/041 Camshafts position or phase sensors
• CPC Class Codes: F01L 2820/042 Crankshafts position

Abstract

A camshaft phaser system includes an oil control spool valve having two opposing springs to center the spool at a rest position to lock the phaser rotor by blocking supply/vent to both the C1 and C2 chambers, obviating a conventional locking pin mechanism. A double-acting solenoid actuator moves the spool to first and second positions, supplying or venting C1 and C2, respectively. The rotor may be locked hydraulically at any position between full advance and full retard. A system for monitoring the rotational positions of the crankshaft and camshaft includes magnets disposed on opposite sides of the shaft axis. A magnetic sensing element senses the rotational direction of the magnetic field for each position of the shaft. An engine control module uses the position signal and an algorithm to lock the rotor at a desired position.

Claims

1. A magnetic sensing system for sensing the angular position of a shaft, wherein the magnetic sensing system comprises:

at least one magnet for generating a magnetic field having a magnetic axis, said at least one magnet being disposed for rotation with said shaft; and

a magnetic sensor positioned in space from said at least one magnet to sense lo the rotational position of said magnetic field, said magnetic sensor including first and second magnetic sensors positioned at an angle with respect to one another.

2. A magnetic sensing system in accordance with claim 1 wherein said angle is approximately 90 degrees.

3. A magnetic sensing system in accordance with claim 1 wherein said first and second magnetic sensors are disposed on a stationary mount.

4. A magnetic sensing system in accordance with claim 1 wherein said first and second magnetic sensors are selected from the group consisting of Hall-type and magneto-resistive.

5. A magnetic sensing system in accordance with claim 1 wherein said shaft is one of a phaser rotor and a phaser stator.

6. A magnetic sensing system in accordance with claim 1 wherein said at least one magnet is disposed on a non-ferrous mounting plate attached to the shaft.

7. A magnetic sensing system for sensing the angular position of a shaft, wherein the magnetic sensing system comprises:

at least one magnet for generating a magnetic field having a magnetic axis, said at least one magnet being disposed for rotation with said shaft; and

a magnetic sensor positioned in space from said at least one magnet to sense the rotational position of said magnetic field, said magnetic sensor including first and second magnetic sensors that are in misaligned with one another.

8. A magnetic sensing system in accordance with claim 7 wherein said first and second magnetic sensors are positioned at an angle of approximately 90 degrees with respect to one another.

9. A magnetic sensing system in accordance with claim 7 wherein said first and second magnetic sensors are disposed on a stationary mount.

10. A magnetic sensing system in accordance with claim 7 wherein said first and second magnetic sensors are selected from the group consisting of Hall-type and magneto-resistive.

11. A magnetic sensing system in accordance with claim 7 wherein said shaft is one of a phaser rotor and a phaser stator.

12. A magnetic sensing system in accordance with claim 7 wherein said at least one magnet is disposed on a non-ferrous mounting plate attached to the shaft.

13. A magnetic sensing system for sensing the angular position of a first shaft with respect to a second shaft, wherein the magnetic sensing system comprises:

at least one magnet for generating a magnetic field having a magnetic axis, said at least one magnet being disposed for rotation with one of said first shaft and said second shaft; and

a magnetic sensor positioned in space from said at least one magnet to sense the rotational position of said magnetic field, said magnetic sensor including first and second magnetic sensors positioned at an angle with respect to one another.

14. A magnetic sensing system in accordance with claim 13 wherein said angle is approximately 90 degrees.

15. A magnetic sensing system in accordance with claim 13 wherein said first and second magnetic sensors are disposed on a stationary mount.

16. A magnetic sensing system in accordance with claim 13 wherein said first and second magnetic sensors are selected from the group consisting of Hall-type and magneto-resistive..

17. A magnetic sensing system in accordance with claim 13 wherein said first shaft is a phaser rotor.

18. A magnetic sensing system in accordance with claim 17 wherein said second shaft is a phaser stator.

19. A magnetic sensing system in accordance with claim 13 wherein said at least one magnet is disposed on a non-ferrous mounting plate attached to said one of first shaft and second shaft.

20. A magnetic sensing system in accordance with claim 13 wherein said at least one magnet is disposed for rotation with said first shaft, and wherein said magnetic sensor is disposed on the axis of rotation of said second shaft.