Soluble Metal Oxides and Metal Oxide Solutions

• US 20080138600A1
• Filed: 10/26/2007
• Published: 06/12/2008
• Est. Priority Date: 10/26/2007
• Status: Abandoned Application

• Current Assignee: National University of Ireland Galway
• Original Assignee: National University of Ireland Galway
• Inventors: McManus, James, Clancy-Cunningham, Patsy, Cunningham, Patrick Desmond
• Application Number:
  US11/925,095
• Publication Number:
  US 20080138600A1
• Time in Patent Office: Days
• US Class Current: 428/304.4
• CPC Class Codes: B82Y 30/00 Nanotechnology for materials or surface science, e.g. nanocomposites
• CPC Class Codes: C01G 19/02 Oxides
• CPC Class Codes: C01G 23/047 Titanium dioxide
• CPC Class Codes: C01P 2002/50 Solid solutions
• CPC Class Codes: C01P 2002/52 containing elements as dopants
• CPC Class Codes: C01P 2002/72 by d-values or two theta-values, e.g. as X-ray diagram
• CPC Class Codes: C01P 2002/82 by IR- or Raman-data
• CPC Class Codes: C01P 2002/84 by UV- or VIS- data
• CPC Class Codes: C01P 2002/85 by XPS, EDX or EDAX data
• CPC Class Codes: C01P 2002/88 by thermal analysis data, e.g. TGA, DTA, DSC
• CPC Class Codes: C01P 2004/03 obtained by SEM
• CPC Class Codes: C01P 2004/04 obtained by TEM, STEM, STM or AFM
• CPC Class Codes: C01P 2004/62 Submicrometer sized, i.e. from 0.1-1 micrometer
• CPC Class Codes: C01P 2004/64 Nanometer sized, i.e. from 1-100 nanometer
• CPC Class Codes: C09C 1/00 Treatment of specific inorganic materials other than fibrous fillers tenebrescent materials C09K9/00; luminescent materials C09K11/00; Preparation of carbon black
• CPC Class Codes: C09C 1/3669 Treatment with low-molecular organic compounds
• CPC Class Codes: C09C 3/08 Treatment with low-molecular-weight non-polymer organic compounds C09C3/006, C09C3/048 take precedence
• CPC Class Codes: C09K 21/02 Inorganic materials
• CPC Class Codes: Y10T 428/249953 Composite having voids in a component [e.g., porous, cellular, etc.]

Abstract

The invention relates to soluble metal oxides and mixed metal oxides and to solutions comprising metal oxides and mixed metal oxides. The invention further relates to a process for preparing a soluble metal oxide and a soluble mixed metal oxide and additionally relates to a process for modifying the solubility of a soluble metal oxide. The metal oxides, mixed metal oxides and solutions thereof have a number of applications and in particular are suitable for use as catalysts and also as precursors for the formation of metal oxide coatings. The present invention is also suitable for coating medical devices, and can be used for coating drug cocktails to produce sustained release tablets. Similarly, the coatings may be used for the sustained release of pesticides, insecticides, dyes and fragrances. Further uses include the application of the present invention to coat the moving parts of engines and machinery. Furthermore the present invention has application as use as spacer layers in Metal Enhanced Fluorophores (sensing platforms).

Claims

1. Surface modified soluble metal oxide crystallite particles comprising a plurality of metal and oxygen moieties having a sufficient number of carboxylate groups, from carboxylic acid used to modify the surface of the metal oxide, attached to the surface metal atoms so as to allow the surface modified metal oxide to be solubilised, wherein the carboxylic acid is selected from the group consisting of:

a cyclic C₁-C₂₀ aliphatic organic acid, an acyclic C₁-C₂₀ aliphatic organic acid, a C₆-C₂₀ aromatic organic acid, monocarboxylic acids, dicarboxylic acids, tricarboxylic acids, and combinations thereof;

wherein the acid is optionally substituted one or more times with one or more halogen atoms, one or more alkoxy groups, and one or more hydroxyl groups and combinations thereof.

2. The soluble metal oxide of claim 1 wherein the carboxylic acid is selected from the group consisting of monohaloacetic, fluoroacetic, chloroacetic, bromoacetic, iodoacetic, dihaloacetic, difluoroacetic, dichloroacetic, dibromoacetic, diiodoacetic, trihaloacetic, trifluoroacetic, trichloroacetic, tribromoacetic, triiodoacetic, mixed dihaloacetic, chlorofluoroacetic, bromofluoroacetic, iodofluoroacetic, bromochloroacetic, iodochloroacetic, iodobromoacetic, mixed trihaloacetic, chlorodifluoroacetic, bromodifluoroacetic iododifluoroacetic, fluorodichloroacetic, bromodichloroacetic, iododichloroacetic, fluorodibromoacetic, chlorodibromoacetic, iododibromoacetic, fluorodiiodoacetic-, chlorodiiodoacetic, bromodiidoacetic, monoalkoxyacetic, dialkoxyacetic, trialkoxyacetic, methoxy acetic, ethoxy acetic, dimethoxy acetic, diethoxy acetic, triethoxy acetic, hydroxyacetic, dihydroxyacetic, monohalopropanoic, dihalopropanoic, trihalopropanoic, tetrahalopropanoic, pentahalopropanoic, mixed dihalopropanoic, mixed trihalopropanoic, mixed tetrahalopropanoic, mixed pentahalopropanoic, 2-hydroxypropanoic, 3-hydroxypropanoic, 2,3-dihydroxypropanoic, 2,2-dihydroxypropanoic, propenoic, oxalic, malonic, and succinic acid acetic, cyanoacetic, propanoic, tartaric, and citric acid and combinations thereof.

6. The soluble metal oxide of claim 1 including a solvent for use in the preparation of a solution, wherein the solvent of said solution is selected from the group consisting of one or more of tetrahydrofuran, dimethylformamide, dimethyl sulphoxide, ethyl acetate, amyl acetate, pyridine, water, acetophenone, isophorone, an alcohol having the general formula:

3. Surface modified soluble doped metal oxide crystallite particles comprising surface modified soluble metal oxide crystallite particles comprising a plurality of metal and oxygen moieties having a sufficient number of carboxylate groups, from carboxylic acid used to modify the surface of the metal oxide, attached to the surface metal atoms so as to allow the surface modified metal oxide to be solubilised, doped with at least one further metal, wherein the carboxylic acid is selected from the group consisting of:

a cyclic C₁-C₂₀ aliphatic organic acid, an acyclic C₁-C₂₀ aliphatic organic acid, a C₆-C₂₀ aromatic organic acid, monocarboxylic acids, dicarboxylic acids, tricarboxylic acids, and combinations thereof;

wherein the acid is optionally substituted one or more times with one or more halogen atoms, one or more alkoxy groups, and one or more hydroxyl groups and combinations thereof.

4. The soluble doped metal oxide of claim 3 wherein the carboxylic acid is selected from the group consisting of monohaloacetic, fluoroacetic, chloroacetic, bromoacetic, iodoacetic, dihaloacetic, difluoroacetic, dichloroacetic, dibromoacetic, diiodoacetic, trihaloacetic, trifluoroacetic, trichloroacetic, tribromoacetic, triiodoacetic, mixed dihaloacetic, chlorofluoroacetic, bromofluoroacetic, iodofluoroacetic, bromochloroacetic, iodochloroacetic, iodobromoacetic, mixed trihaloacetic, chlorodifluoroacetic, bromodifluoroacetic iododifluoroacetic, fluorodichloroacetic, bromodichloroacetic, iododichloroacetic, fluorodibromoacetic, chlorodibromoacetic, iododibromoacetic, fluorodiiodoacetic, chlorodiiodoacetic, bromodiidoacetic, monoalkoxyacetic, dialkoxyacetic, trialkoxyacetic, methoxy acetic, ethoxy acetic, dimethoxy acetic, diethoxy acetic, triethoxy acetic, hydroxyacetic, dihydroxyacetic, monohalopropanoic, dihalopropanoic, trihalopropanoic, tetrahalopropanoic, pentahalopropanoic, mixed dihalopropanoic, mixed trihalopropanoic, mixed tetrahalopropanoic, mixed pentahalopropanoic, 2-hydroxypropanoic, 3-hydroxypropanoic, 2,3-dihydroxypropanoic, 2,2-dihydroxypropanoic, propenoic, oxalic, malonic, and succinic acid acetic, cyanoacetic, propanoic, tartaric, and citric acid and combinations thereof.

5. The soluble doped metal oxide as claimed in claim 3 wherein the dopant metal is selected from the group comprising of tin, indium, antimony, zinc, titanium, vanadium, chromium, manganese, iron, ruthenium, osmium, tungsten, cobalt, nickel, zirconium, molybdenum, palladium, iridium, magnesium, and combinations thereof.

7. The soluble doped metal oxide of claim 3 including a solvent for use in the preparation of a solution, wherein the solvent of said solution is selected from the group consisting of one or more of tetrahydrofuran, dimethylformamide, dimethyl sulphoxide, ethyl acetate, amyl acetate, pyridine, water, acetophenone, isophorone, an alcohol having the general formula:

8. A coating applied to a substrate comprising:

surface modified soluble metal oxide crystallite particles, optionally doped with at least one further metal, comprising a plurality of metal and oxygen moieties having a sufficient number of carboxylate groups, from carboxylic acid used to modify the surface of the metal oxide, attached to the surface metal atoms so as to allow the surface modified metal oxide to be solubilised, wherein the carboxylic acid is selected from the group consisting of;

a cyclic C₁-C₂₀ aliphatic organic acid, an acyclic C₁-C₂₀ aliphatic organic acid, a C₆-C₂₀ aromatic organic acid, monocarboxylic acids, dicarboxylic acids, tricarboxylic acids, and combinations thereof;

wherein the acid is optionally substituted one or more times with one or more halogen atoms, one or more alkoxy groups, and one or more hydroxyl groups and combinations thereof.

9. The soluble metal oxide of claim 8 wherein the carboxylic acid is selected from the group consisting of monohaloacetic, fluoroacetic, chloroacetic, bromoacetic, iodoacetic, dihaloacetic, difluoroacetic, dichloroacetic, dibromoacetic, diiodoacetic, trihaloacetic, trifluoroacetic, trichloroacetic, tribromoacetic, triiodoacetic, mixed dihaloacetic, chlorofluoroacetic, bromofluoroacetic, iodofluoroacetic, bromochloroacetic, iodochloroacetic, iodobromoacetic, mixed trihaloacetic, chlorodifluoroacetic, bromodifluoroacetic iododifluoroacetic, fluorodichloroacetic, bromodichloroacetic, iododichloroacetic, fluorodibromoacetic, chlorodibromoacetic, iododibromoacetic, fluorodiiodoacetic, chlorodiiodoacetic, bromodiidoacetic, monoalkoxyacetic, dialkoxyacetic, trialkoxyacetic, methoxy acetic, ethoxy acetic, dimethoxy acetic, diethoxy acetic, triethoxy acetic, hydroxyacetic, dihydroxyacetic, monohalopropanoic, dihalopropanoic, trihalopropanoic, tetrahalopropanoic, pentahalopropanoic, mixed dihalopropanoic, mixed trihalopropanoic, mixed tetrahalopropanoic, mixed pentahalopropanoic, 2-hydroxypropanoic, 3-hydroxypropanoic, 2,3-dihydroxypropanoic, 2,2-dihydroxypropanoic, propenoic, oxalic, malonic, and succinic acid acetic, cyanoacetic, propanoic, tartaric, and citric acid and combinations thereof.

10. A coating as claimed in claim 8 with a roughness factor (R_a) of less than or equal to about 0.6 nm.

11. A coating as claimed in claim 8 with a Young'"'"'s modulus of less than or equal to 66 Gpa.

12. A coating as claimed in claim 8 wherein delamination of the coating from a substrate on which it is coated occurs at a load of greater than about 6.0 mN.

13. A coating as claimed in claim 8 wherein the coating is porous and the pores in the porous coating are sized for adsorption of at least one of a chemical or biological agent.

14. A coating as claimed in claim 13 wherein adsorption of least one of a chemical or biological agent allows sustained release of the chemical or biological agent.

15. A coating as claimed in claim 13 wherein adsorption of at least one of chemical or biological agents allows retained adsorption of the molecule.

16. A coating as claimed in claim 8 wherein said coating is adapted for use as one of a coating for a pharmaceutical preparation, a coating for a medical device, or a coating for a device for implantation into the human or animal body.

17. A coating as claimed in claim 8, wherein said coating is adapted for application to said substrate as a friction reducing coating.

18. A coating as claimed in claim 8, wherein said coating is adapted for application to said substrate wherein said substrate has moving parts.

19. A coating as claimed in claim 8 wherein said coating is adapted for use to increase fluorescence emission in a fluorophore.

20. A coating as claimed in claim 8 wherein said coating is adapted for application to said substrate to form an electrically conductive pathway or impart a desired refractive index or colour to the substrate.

21. A coating as claimed in claim 8 wherein the substrate forms part of either an electronic device or an electrochromic device.

22. A catalytic composition adapted for use as a coating for a substrate, said catalytic composition comprising:

a surface modified soluble metal oxide crystallite particles comprising a plurality of metal and oxygen moieties having a sufficient number of carboxylate groups, from carboxylic acid used to modify the surface of the metal oxide, attached to the surface metal atoms so as to allow the surface modified metal oxide to be solubilised, wherein the carboxylic acid is selected from the group consisting of;

a cyclic C₁-C₂₀ aliphatic organic acid, an acyclic C₁-C₂₀ aliphatic organic acid, a C₆-C₂₀ aromatic organic acid, monocarboxylic acids, dicarboxylic acids, tricarboxylic acids, and combinations thereof;

wherein the acid is optionally substituted one or more times with one or more halogen atoms, one or more alkoxy groups, and one or more hydroxyl groups and combinations thereof,

wherein the soluble metal oxide is;

optionally doped with at least one further metal, optionally in solution,

or optionally doped with at least one further metal and in solution.

23. The catalytic composition of claim 22 wherein the carboxylic acid is selected from the group consisting of monohaloacetic, fluoroacetic, chloroacetic, bromoacetic, iodoacetic, dihaloacetic, difluoroacetic, dichloroacetic, dibromoacetic, diiodoacetic, trihaloacetic, trifluoroacetic, trichloroacetic, tribromoacetic, triiodoacetic, mixed dihaloacetic, chlorofluoroacetic, bromofluoroacetic, iodofluoroacetic, bromochloroacetic, iodochloroacetic, iodobromoacetic, mixed trihaloacetic, chlorodifluoroacetic, bromodifluoroacetic iododifluoroacetic, fluorodichloroacetic, bromodichloroacetic, iododichloroacetic, fluorodibromoacetic, chlorodibromoacetic, iododibromoacetic, fluorodiiodoacetic, chlorodiiodoacetic, bromodiidoacetic, monoalkoxyacetic, dialkoxyacetic, trialkoxyacetic, methoxy acetic, ethoxy acetic, dimethoxy acetic, diethoxy acetic, triethoxy acetic, hydroxyacetic, dihydroxyacetic, monohalopropanoic, dihalopropanoic, trihalopropanoic, tetrahalopropanoic, pentahalopropanoic, mixed dihalopropanoic, mixed trihalopropanoic, mixed tetrahalopropanoic, mixed pentahalopropanoic, 2-hydroxypropanoic, 3-hydroxypropanoic, 2,3-dihydroxypropanoic, 2,2-dihydroxypropanoic, propenoic, oxalic, malonic, and succinic acid acetic, cyanoacetic, propanoic, tartaric, and citric acid and combinations thereof.

24. A fire retardant composition adapted for use as a coating for a substrate, said fire retardant composition comprising

a surface modified soluble metal oxide crystallite particles, optionally doped with at least one further metal, comprising a plurality of metal and oxygen moieties having a sufficient number of carboxylate groups, from carboxylic acid used to modify the surface of the metal oxide, attached to the surface metal atoms so as to allow the surface modified metal oxide to be solubilised, wherein the carboxylic acid is selected from at least one of the group consisting of:

a cyclic C₁-C₂₀ aliphatic organic acid, an acyclic C₁-C₂₀ aliphatic organic acid, a C₆-C₂₀ aromatic organic acid, monocarboxylic acids, dicarboxylic acids, tricarboxylic acids, and combinations thereof;

wherein the acid is optionally substituted one or more times with one or more halogen atoms, one or more alkoxy groups, and one or more hydroxyl groups and combinations thereof.

25. The catalytic composition of claim 24 wherein the carboxylic acid is selected from the group consisting of monohaloacetic, fluoroacetic, chloroacetic, bromoacetic, iodoacetic, dihaloacetic, difluoroacetic, dichloroacetic, dibromoacetic, diiodoacetic, trihaloacetic, trifluoroacetic, trichloroacetic, tribromoacetic, triiodoacetic, mixed dihaloacetic, chlorofluoroacetic, bromofluoroacetic, iodofluoroacetic, bromochloroacetic, iodochloroacetic, iodobromoacetic, mixed trihaloacetic, chlorodifluoroacetic, bromodifluoroacetic iododifluoroacetic, fluorodichloroacetic, bromodichloroacetic, iododichloroacetic, fluorodibromoacetic, chlorodibromoacetic, iododibromoacetic, fluorodiiodoacetic, chlorodiiodoacetic, bromodiidoacetic, monoalkoxyacetic, dialkoxyacetic, trialkoxyacetic, methoxy acetic, ethoxy acetic, dimethoxy acetic, diethoxy acetic, triethoxy acetic, hydroxyacetic, dihydroxyacetic, monohalopropanoic, dihalopropanoic, trihalopropanoic, tetrahalopropanoic, pentahalopropanoic, mixed dihalopropanoic, mixed trihalopropanoic, mixed tetrahalopropanoic, mixed pentahalopropanoic, 2-hydroxypropanoic, 3-hydroxypropanoic, 2,3-dihydroxypropanoic, 2,2-dihydroxypropanoic, propenoic, oxalic,- malonic, and succinic acid acetic, cyanoacetic, propanoic, tartaric, and citric acid and combinations thereof.