Novel Device

• US 20080140019A1
• Filed: 11/30/2005
• Published: 06/12/2008
• Est. Priority Date: 12/02/2004
• Status: Abandoned Application

• Current Assignee: Aseptic Technologies S.A
• Original Assignee: Aseptic Technologies S.A
• Inventors: Thilly, Jacques, Vandecasserie, Christian
• Application Number:
  US11/720,561
• Publication Number:
  US 20080140019A1
• Time in Patent Office: Days
• US Class Current: 604/218
• CPC Class Codes: A61M 2005/3104 Caps for syringes without needle
• CPC Class Codes: A61M 5/288 by piercing without internal pressure increase A61M5/283 takes precedence
• CPC Class Codes: B65B 3/003 Filling medical containers such as ampoules, vials, syringes or the like

Abstract

A process for filing a syringe in which a longitudinal tubular syringe barrel has a first end closed by a movable plunger and a connection suitable for an injection needle at its second end, this second end of the bore being closed by a penetrable closure, and the syringe is filled by passing a filling needle through the penetrable closure and filing the barrel with a liquid via the needle, then withdrawing the filing needle from the closure. Suitably a penetrator is attached to the second end of the barrel to penetrate and provide communication through the closure.

Claims

1. A process for providing a syringe filled with a liquid, comprising the steps of:

providing a tubular syringe barrel defining an internal bore to contain a liquid to be injected, the barrel having first and second longitudinally opposite disposed ends, the first end being open to receive a plunger to be moved along the barrel towards the opposite second end to thereby expel the liquid from the syringe via the second end, the barrel incorporating such a plunger, at the second end being a connection suitable for connecting an injection needle to the barrel, the second end of the bore being closed by a penetrable closure,

passing a filling needle through the penetrable closure and filling the barrel with a liquid via the needle,

then withdrawing the filling needle from the closure.

2. A process according to claim 1 characterised by the further step, after withdrawing the filling needle from the closure, of attaching a penetrator which incorporates a conduit to the barrel adjacent the second end, such that the penetrator at least partly penetrates the closure such that the conduit provides fluid communication through the closure.

3. A process according to claim 2 characterised in that the penetrator comprises a generally tubular member along the tubular bore of which liquid may flow, having an end adapted to at least partly penetrate the penetrable closure, and comprising a connector for a hypodermic needle.

4. A process according to claim 2 characterised by effecting a snap-fit engagement between the penetrator and the barrel, or between the penetrator and a clamp part holding the closure in place on the barrel.

5. A process according to claim 1, characterised in that after withdrawing the filling needle from the closure there is the further step of closing the residual puncture hole.

6. A process according to claim 2, characterised in that between the step of withdrawing the filling needle from the closure and attaching a penetrator there is the further step of closing the residual puncture hole.

7. A process according to claim 5 characterised in that the further step of closing the residual puncture hole is achieved by heat sealing.

8. A process according to claim 1 characterised in that the syringe is provided before with its interior in a sterile state.

9. A process according to claim 8 characterised in that before the filling needle is passed through the closure the outer surface of the closure is sterilised.

10. A process according to claim 1 characterised in that a filling needle is passed through the closure, and the plunger is then moved along the barrel toward the second end toward its final position for use, allowing atmosphere within the barrel to vent.

11. A process according to claim 1 characterized by being performed by loading syringe barrels, with their plungers and closures in place, onto a conveyor line and moved the barrels into a position adjacent to a filling station at which the filling needle is passed through the closure and the barrel filled, then moving them adjacent to an attachment station at which the penetrator is attached.

12. A process according to claim 11 characterised in that between filling station and the attachment station there is a sealing station at which the residual puncture hole is closed.