MEDIUM VOLTAGE STARTER FOR A CHILLER UNIT

• US 20080141692A1
• Filed: 02/29/2008
• Published: 06/19/2008
• Est. Priority Date: 12/22/2004
• Status: Active Grant

• Current Assignee: Johnson Controls Tyco IP Holdings LLP (Johnson Controls International plc)
• Original Assignee: York International Corporation (Johnson Controls International plc)
• Inventors: Norbeck, Dean K.
• Granted Patent: US 7,918,099 B2
• Time in Patent Office: Days
• US Class Current: 62/228.1
• CPC Class Codes: F25B 49/025 Motor control arrangements
• CPC Class Codes: H02K 5/225 Terminal boxes or connection arrangements specially adapted for submersible motors H02K5/132
• CPC Class Codes: H02P 1/28 by progressive increase of voltage applied to primary circuit of motor

Abstract

A single medium voltage starter box is mounted on a chiller unit with the other components of the chiller system. The starter box can be positioned on the chiller system unit to permit the starter box to be close coupled to the motor, and specifically to the main motor lead exit hub without the need for any power conduit connections between the starter box and the motor. In addition, the starter box also does not require any control interface and receives controls from a control panel. A short conduit connection between the control panel and the starter box is used to provide the necessary connections between the control panel and the starter box.

Claims

1. A chiller system comprising:

a compressor, a condenser and an evaporator connected in closed refrigerant loop, the compressor, condenser and evaporator being integrally mounted to form a chiller system unit;

a medium voltage motor connected to the compressor to drive the compressor, the medium voltage motor being mounted on the chiller system unit;

a control panel to control operation of the chiller system, the control panel being mounted on the chiller system unit;

a single starter box comprising all starting components used in starting and operating the medium voltage motor, the starter box being mounted on the chiller system unit adjacent to the medium voltage motor; and

wherein the starter box is mounted on the chiller system to permit a close coupling of electrical connections between the starter box and the medium voltage motor without a power conduit connection between the starter box and the medium voltage motor.

2. The chiller system of claim 1 wherein the starting components in the starter box are one of air cooled or liquid cooled.

3. The chiller system of claim 1 wherein the starting components of the starter box include a solid state starter device, a main disconnect switch and a starter logic module.

4. The chiller system of claim 3 wherein the solid state starter device includes at least one silicon controlled rectifier.

5. The chiller system of claim 3 wherein the solid state starter device is configured to provide a soft start to the medium voltage motor.

6. The chiller system of claim 3 wherein the starter logic module receives control instructions from the control panel for the starting components.

7. The chiller system of claim 3 wherein the main disconnect switch is a manually operated switch.

8. The chiller system of claim 7 wherein the starting components include an electrical switching arrangement connected between the main disconnect switch and the solid state starter device.

9. The chiller system of claim 8 wherein the starting components include a bypass connection, the bypass connection being connected in parallel with the solid state starter device between the electrical switch and the medium voltage motor to bypass the solid state starter device after the medium voltage motor is started.

10. The chiller system of claim 9 wherein the bypass connection comprises a second electrical switching arrangement.

11. The chiller system of claim 1 wherein the starter box has a volume between about 42 cubic feet and about 50 cubic feet.

12. The chiller system of claim 11 wherein the starter box has a volume of about 46 cubic feet.

13. The chiller system of claim 12 wherein the starter box has a width of about 59 inches, a height of about 51.5 inches and a depth of about 26 inches.

14. A chiller system comprising:

a compressor, a condenser and an evaporator connected in closed refrigerant loop, the compressor, condenser and evaporator being integrally mounted to form a chiller system unit;

a medium voltage motor connected to the compressor to drive the compressor, the medium voltage motor being mounted on the chiller system unit;

a control panel to control operation of the chiller system, the control panel being mounted on the chiller system unit;

a single starter box used in starting and operating the medium voltage motor, the starter box being mounted on the chiller system unit adjacent to the medium voltage motor, the starter box comprising;

a solid state starter device including at least one silicon controlled rectifier, the solid state starter device being electrically connected to the medium voltage motor;

a manually operated main disconnect switch, the manually operated main disconnect switch being electrically connected to a medium voltage power source;

a first electrical switching arrangement connected between the manually operated main disconnect switch and the solid state starter device, the first electrical switching arrangement being configured to be opened and closed in response to control instructions received from the control panel; and

a bypass arrangement including a second electrical switching arrangement, the bypass arrangement being connected in parallel with the solid state starter device between the first electrical switching arrangement and the medium voltage motor to bypass the solid state starter device after the medium voltage motor is started; and

wherein the starter box is mounted on the chiller system to permit a close coupling of electrical connections between the starter box and the medium voltage motor without a power conduit connection between the starter box and the medium voltage motor.

15. The chiller system of claim 14 wherein the starter box is air cooled.

16. The chiller system of claim 14 wherein the starter box further includes a starter logic module, the starter logic module being configured to receive control instructions from the control panel and provide control instructions to the first electrical switching arrangement, the second electrical switching arrangement and the at least one silicon controlled rectifier.

17. The chiller system of claim 14 wherein the starter box has a volume between about 42 cubic feet and about 50 cubic feet.

18. The chiller system of claim 17 wherein the starter box has a volume of about 46 cubic feet.

19. A chiller system comprising:

a compressor, a condenser and an evaporator connected in closed refrigerant loop, the compressor, condenser and evaporator being integrally mounted to form a chiller system unit;

a medium voltage motor connected to the compressor to drive the compressor, the medium voltage motor being mounted on the chiller system unit; and

a control arrangement consisting of;

a control panel to control operation of the chiller system, the control panel being mounted on the chiller system unit; and

a single starter box controlled by the control panel and including all starting components used in starting and operating the medium voltage motor, the starter box being mounted on the chiller system unit adjacent to the medium voltage motor; and

wherein the starter box is mounted on the chiller system to permit a close coupling of electrical connections between the starter box and the medium voltage motor without a power conduit connection between the starter box and the medium voltage motor.

20. The chiller system of claim 19 wherein the starting components comprise:

a solid state starter device including at least one silicon controlled rectifier, the solid state starter device being electrically connected to the medium voltage motor;

a manually operated main disconnect switch, the manually operated main disconnect switch being electrically connected to a medium voltage power source;

a first electrical switching arrangement connected between the manually operated main disconnect switch and the solid state starter device, the first electrical switch being configured to be opened and closed in response to control instructions received from the control panel; and

a bypass arrangement including a second electrical switching arrangement, the bypass arrangement being connected in parallel with the solid state starter device between the first electrical switching arrangement and the medium voltage motor to bypass the solid state starter after the medium voltage motor is started.