Noise control system using smart materials

• US 20080142294A1
• Filed: 12/14/2006
• Published: 06/19/2008
• Est. Priority Date: 12/14/2006
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Rebandt, Robert G., Abe, Takeshi, Cheng, Ming-te
• Granted Patent: US 8,144,889 B2
• Time in Patent Office: Days
• US Class Current: 181/206
• CPC Class Codes: F01N 1/02 by using resonance

Abstract

A noise control system operable within a box-like structure provided by the dual bulkhead plenum of the vehicle dashboard positioned within the transfer path along which the noise is being transmitted from the source of the generated noise to the receiver of the noise in the passenger compartment of an automobile. The plenum is divided into discrete chambers into each of which is provided smart materials affixed to the walls of the plenum to be operable for selectively changing a property characteristic of the chambers to vary the acoustic resonance of the plenum and change the effectiveness of controlling the transmission of noise energy therethrough. A controller is coupled to the smart materials to change said property characteristic of the smart material in response to noise cancellation requirements.

Claims

1. An automotive vehicle, comprising:

a chassis defining an engine compartment and a longitudinally spaced passenger compartment;

an engine mounted in said engine compartment and being operable to generate noise energy;

a transverse box-like structure interposed between said engine compartment and said passenger compartment within the transfer path of the noise energy being transmitted from said engine to said passenger compartment;

smart material affixed to the walls of said box-like structure, said smart material being operable to selectively change a property characteristic thereof, and

a noise control system including a controller operatively coupled to said smart material to change said property characteristic to vary the acoustic resonance of said box-like structure to change the effectiveness of controlling the transmission of noise energy through said box-like structure.

2. The automotive vehicle of claim 1 wherein said noise control system further includes:

counteracting noise generating apparatus located within said box-like structure and being operable to produce counteracting noise energy for the generated noise energy, said controller being operably connected to said counteracting noise generating apparatus to control the operation thereof.

3. The automotive vehicle of claim 2 wherein said noise control system further includes environmental sensors coupled to said controller to provide a signal indicative of operational environmental conditions relating to said generated noise energy, and response sensors positioned within said passenger compartment and coupled to said controller to provide a signal indicative of the generated noise energy reaching said passenger compartment.

4. The automotive vehicle of claim 3 wherein said box-like structure is divided into chambers by internal longitudinally extending walls, said smart material being applied to each respective said chamber and said counteracting noise generation apparatus being mounted within each respective said chamber such that said controller can operate each respective chamber independently of the other said chambers.

5. The automotive vehicle of claim 4 wherein said smart materials are selected from the group consisting of piezoelectric material, electro-rheological material, magneto-rheological material, and electro-magnetic film.

6. The automotive vehicle of claim 5 wherein said internal walls can be positioned at different transversely spaced locations to provide respective chambers having different geometrical configurations, resulting in correspondingly different natural acoustic resonances.

7. The automotive vehicle of claim 6 wherein the transverse box-like structure is a dual bulkhead plenum connected to an instrument panel located at a forward position in said passenger compartment, said counteracting noise generating apparatus including speakers mounted within each respective chamber and being electrically coupled to said controller.

8. The automotive vehicle of claim 7 wherein said passenger compartment is divided into a driver side and a passenger side, the chambers corresponding to said driver side being operated to allow certain generated noise energy to pass through the chamber into said driver side, while the chambers corresponding to said passenger side are operated to cancel said certain generated noise energy.

9. A noise control system for an automobile having a noise generating apparatus producing generated noise energy and a passenger compartment receiving said generated noise energy, comprising:

a box-like structure located along a transfer path extending between said noise generating apparatus and said passenger compartment; and

smart material affixed to the walls of said box-like structure, said smart material being operable to selectively change a property characteristic thereof in response to a stimulus applied thereto, said smart material being operable to change a sound transmission property of said box-like structure.

10. The noise control system of claim 9 wherein said smart material is operably coupled with a controller to provide said stimulus for selectively changing said sound transmission property.

11. The noise control system of claim 10 further comprising:

counteracting noise generating apparatus located within said box-like structure and being operable to produce counteracting noise energy for the generated noise energy, said controller being operably connected to said counteracting noise generating apparatus to control the operation thereof.

12. The noise control system of claim 11 wherein said box-like structure is divided into transversely spaced chambers by internal walls, each said chamber having said smart material affixed to the walls thereof and counteracting noise generating apparatus mounted therein.

13. The noise control system of claim 12 wherein said smart materials are selected from the group consisting of piezoelectric material, electro-rheological material, magneto-rheological material, and electro-magnetic film.

14. The automotive vehicle of claim 13 wherein said internal walls can be positioned at different transversely spaced locations to provide respective chambers having different geometrical configurations, resulting in correspondingly different natural acoustic resonances.

15. The automotive vehicle of claim 14 wherein the transverse box-like structure is a dual bulkhead plenum connected to an instrument panel located at a forward position in said passenger compartment, said counteracting noise generating apparatus including speakers mounted within each respective chamber and being electrically coupled to said controller.

16. A method of controlling a transmission of noise energy in an automobile having a noise generating apparatus producing generated noise energy and a passenger compartment receiving said generated noise energy, comprising the steps of:

intercepting said generated noise energy along a transfer path extending between said noise generating apparatus and said passenger compartment by a transversely extending box-like structure;

applying smart material to said box-like structure, said smart material being operable to selectively change a property characteristic thereof in response to a stimulus applied thereto, said smart material being operable to change a sound transmission property of said box-like structure; and

providing a controller operably coupled to said smart material to provide said stimulus for selectively changing said sound transmission property, said controller being operable to selectively change said sound transmission property of said box-like structure by stimulating said smart material to reduce the transmission of said generated noise energy into said passenger compartment.

17. The method of claim 16 further comprising the steps of:

sensing operational environmental conditions with environmental sensors coupled to said controller to provide a signal indicative of said operational environmental conditions relating to said generated noise energy; and

sensing the transmission of generated noise energy into said passenger compartment with response sensors positioned within said passenger compartment and coupled to said controller to provide a signal indicative of the generated noise energy reaching said passenger compartment; and

said step of providing said stimulus by said controller being in response to the signals provided to said controller from said environmental and response sensors.

18. The method of claim 17 further comprising the steps of:

generating a counteracting noise energy by counteracting noise generating apparatus located within said box-like structure, said controller being operably connected to said counteracting noise generating apparatus to control the operation thereof in response to said signals received from said environmental and response sensors.

19. The method of claim 18 further comprising the steps of:

dividing said box-like structure into chambers by placing longitudinally extending internal walls within said box-like structure;

placing said counteracting noise energy generating apparatus within each respective said chamber;

said applying step placing said smart material in each said chamber; and

said step of providing said controller operably coupled to said smart material to provide said stimulus placing said smart material in each said chamber in a separate circuit so that each said chamber can be operated independently with respect to both stimulating said smart material and generating said counteracting noise energy.

20. The method of claim 19 wherein said longitudinally extending internal walls can be positioned at different transversely spaced locations within said box-like structure to provide respective chambers having different geometrical configurations, resulting in correspondingly different natural acoustic resonances, said passenger compartment being divided into a driver side and a passenger side, said smart material and counteracting noise generating apparatus in said chambers corresponding to said driver side being operated to allow certain generated noise energy to pass into said driver side, while said smart material and counteracting noise generating apparatus in chambers corresponding to said passenger side are operated to cancel said certain generated noise energy.