Static Inverter With Hardened Environmental Housing

• US 20080144344A1
• Filed: 10/16/2007
• Published: 06/19/2008
• Est. Priority Date: 10/16/2006
• Status: Abandoned Application

• Current Assignee: Projects Unlimited Incorporated
• Original Assignee: Projects Unlimited Incorporated
• Inventors: Spencer, Kelly
• Application Number:
  US11/873,029
• Publication Number:
  US 20080144344A1
• Time in Patent Office: Days
• US Class Current: 363/141
• CPC Class Codes: H05K 7/20918 the components being isolated from air flow, e.g. hollow heat sinks, wind tunnels or funnels

Abstract

A static inverter assembly including a housing, a heat sink connected to the housing to define an enclosed three-dimensional volume, the heat sink including at least one channel extending therethrough, the channel including a plurality of cooling fins, a cooling fan positioned relative to the channel to encourage a fluid flow through the channel, and static inverter electronics positioned in the enclosed three-dimensional volume, wherein heat generated by the static inverter electronics is dissipated by the fluid flow through the heat sink.

Claims

1. A static inverter assembly comprising:

a housing;

a heat sink connected to said housing to define an enclosed three-dimensional volume, said heat sink including at least one channel extending therethrough, said channel including a plurality of cooling fins;

a cooling fan positioned relative to said channel to encourage a fluid flow through said channel; and

static inverter electronics positioned in said enclosed three-dimensional volume, wherein heat generated by said static inverter electronics is dissipated by said fluid flow through said heat sink.

2. The assembly of claim 1 wherein said housing includes at least two side walls, at least two end walls and at least one top wall, wherein said side walls and said end walls are connected to said heat sink.

3. The assembly of claim 1 wherein said housing is formed as a unitary structure.

4. The assembly of claim 1 wherein said heat sink is formed from an aluminum alloy.

5. The assembly of claim 1 wherein said channel includes an inlet and an outlet, said inlet and said outlet being exposed to ambient atmosphere.

6. The assembly of claim 5 further comprising a grate positioned over said inlet.

7. The assembly of claim 1 wherein said enclosed three-dimensional volume is shaped as a generally rectilinear three-dimensional body.

8. The assembly of claim 1 wherein said channel is generally elongated.

9. The assembly of claim 1 wherein said heat sink includes a front end wall having a notch formed therein, said cooling fan being positioned in said notch.

10. The assembly of claim 1 wherein said channel has a generally cruciform-shaped cross-section.

11. The assembly of claim 1 wherein at least one of said plurality of cooling fins extends generally inwardly from a wall of said channel.

12. The assembly of claim 1 wherein at least one of said plurality of cooling fins extends across a width of said channel.

13. The assembly of claim 1 further comprising a connector disposed on said housing and in communication with said static inverter electronics.

14. A static inverter assembly comprising:

a housing;

a heat sink connected to said housing to define an enclosed three-dimensional volume, said heat sink including a plurality of generally elongated channels extending therethrough, each channel of said plurality of channels including a plurality of cooling fins, an inlet and an outlet, said inlet and said outlet being exposed to ambient atmosphere;

at least one cooling fan positioned generally adjacent to at least one of said inlet and said outlet to encourage a fluid flow through said plurality of channels;

static inverter electronics positioned in said enclosed three-dimensional volume, wherein heat generated by said static inverter electronics is dissipated to said ambient atmosphere by said fluid flow through said heat sink; and

a connector disposed on said housing and in communication with said static inverter electronics.

15. The assembly of claim 14 wherein said housing includes at least two side walls, at least two end walls and at least one top wall, wherein said side walls and said end walls are connected to said heat sink.

16. The assembly of claim 14 wherein said housing is formed as a unitary structure.

17. The assembly of claim 14 wherein said heat sink is formed from an aluminum alloy.

18. The assembly of claim 14 wherein said heat sink includes a front end wall having a notch formed therein, said cooling fan being positioned in said notch.

19. The assembly of claim 14 wherein at least one of said plurality of cooling fins extends generally inwardly from a wall of an associated one of said plurality of channels.

20. The assembly of claim 14 wherein at least one of said plurality of cooling fins extends across a width of an associated one of said plurality of channels.