IMAGE FORMING APPARATUS AND PROCESS CARTRIDGE USED THEREIN

• US 20080145119A1
• Filed: 12/03/2007
• Published: 06/19/2008
• Est. Priority Date: 12/13/2006
• Status: Abandoned Application

• Current Assignee: Ricoh Company Limited
• Original Assignee: Ricoh Company Limited
• Inventors: Kato, Koji, Ooyoshi, Hirobumi, Yoshida, Tomofumi, Shimizu, Yoshiyuki, Kubota, Tomohiro, Kawakami, Yoshihiro, TATSUMI, Kenzo
• Application Number:
  US11/949,339
• Publication Number:
  US 20080145119A1
• Time in Patent Office: Days
• US Class Current: 399/359
• CPC Class Codes: G03G 21/105 Arrangements for conveying toner waste
• CPC Class Codes: G03G 21/181 Manufacturing or assembling, recycling, reuse, transportation, packaging or storage
• CPC Class Codes: G03G 21/1817 having a submodular arrangement

Abstract

An operation to recycle a process cartridge comprising a mechanism for returning waste toner not used in image formation from an image carrier to a developing device can be performed easily, and situations in which an image creating element that has not reached the end of its life is discarded together with an image creating element that has reached the end of its life, making reuse thereof impossible, can be suppressed. The process cartridge comprises an image carrier unit including an image carrier, a developer carrier unit including developing means, and a waste toner conveyance unit having a built-in waste toner conveyance mechanism. These three units are assembled detachably.

Claims

1. A process cartridge having a constitution for returning waste toner collected from an image carrier to developing means, comprising:

an image carrier unit including said image carrier;

a developer carrier unit including said developing means; and

a waste toner conveyance unit having a built-in waste toner conveyance mechanism,

wherein said three units are assembled detachably.

2. The process cartridge as claimed in claim 1, wherein a housing side face of said waste toner conveyance unit functions as one of two side plates sandwiching said image carrier unit and said developer carrier unit.

3. The process cartridge as claimed in claim 2, wherein said housing side face of said waste toner conveyance unit, which functions as said side plate, and another side plate support respective shaft end portions of a developer carrier and said image carrier.

4. The process cartridge as claimed in claim 3, wherein at least one of bearing portions respectively supporting said respective shaft end potions of said developer carrier and said image carrier is biased toward another bearing portion by a spring.

5. The process cartridge as claimed in claim 3, wherein said bearing portion supporting said shaft end portion of said developer carrier is biased toward said bearing portion supporting said shaft end portion of said image carrier by a spring,

bosses are provided on respective side faces of a housing of said developer carrier unit, and

said bosses are engaged with elongated holes provided respectively in said waste toner conveyance unit side face and said side plate.

6. The process cartridge as claimed in claim 1, wherein a housing of said developer carrier unit supports a developer carrier at a predetermined distance inward from a shaft end portion thereof.

7. The process cartridge as claimed in claim 1, wherein a housing of said image carrier unit supports said image carrier at a predetermined distance inward from a shaft end portion thereof.

8. The process cartridge as claimed in claim 1, wherein a power supply terminal is attached to a housing of said waste toner conveyance unit.

9. The process cartridge as claimed in claim 8, wherein a charging power supply terminal is attached to a housing of said image carrier unit so as to be capable of contacting a terminal on an image forming apparatus main body side through said waste toner conveyance unit.

10. An image forming apparatus having a process cartridge, wherein said process cartridge comprises:

an image carrier unit including an image carrier;

a developer carrier unit including developing means; and

a waste toner conveyance unit having a built-in waste toner conveyance mechanism, and

said three units are assembled detachably.

11. A developer carrier unit in which a development roller, a new toner accommodating space, a waste toner accommodating space, and a flexible partitioning member for partitioning said new toner accommodating space and said waste toner accommodating space are provided in a housing.

12. The developer carrier unit as claimed in claim 11, wherein a waste toner introduction port and a new toner charging port are provided in an identical side face of said housing.