Hybrid propulsion system and method

• US 20080148993A1
• Filed: 12/07/2007
• Published: 06/26/2008
• Est. Priority Date: 12/08/2006
• Status: Abandoned Application

• Current Assignee: Alternative Hybrid Locomotive Technologies
• Original Assignee: Alternative Hybrid Locomotive Technologies
• Inventors: Mack, Tom
• Application Number:
  US12/000,107
• Publication Number:
  US 20080148993A1
• Time in Patent Office: Days
• US Class Current: 105/35
• CPC Class Codes: B60L 15/2045 for optimising the use of energy
• CPC Class Codes: B60L 2200/26 Rail vehicles
• CPC Class Codes: B60L 2220/18 Reluctance machines
• CPC Class Codes: B60L 9/00 Electric propulsion with power supply external to the vehicle electric propulsion for monorail vehicles, suspension vehicles or rack railways B60L13/00; in combination with batteries or fuel cells within the vehicle B60L50/53
• CPC Class Codes: B61C 17/06 Power storing devices
• CPC Class Codes: B61C 7/04 Locomotives or motor railcars with two or more different kinds or types of engines, e.g. steam and IC engines
• CPC Class Codes: Y02T 10/64 Electric machine technologies in electromobility
• CPC Class Codes: Y02T 10/72 Electric energy management in electromobility
• CPC Class Codes: Y02T 30/00 Transportation of goods or passengers via railways, e.g. energy recovery or reducing air resistance

Abstract

A hybrid propulsion system includes a prime mover system, a driving system, an energy storage system, a regenerative braking system, and a control system usable to control operation of the prime mover, driving, energy storage, and regenerative braking systems. The control system receives inputs of geographic location, speed, and terrain features, and manages energy discharge and charge operations.

Claims

1. A locomotive propulsion system, comprising:

one or more engine/generator sets, wherein engines of the engine/generator sets operate by burning one or more of ethanol, butanol, alcohol, and blends thereof, and hydrogen;

traction motors electrically coupled to the engine/generator sets, wherein the traction motors operate in a motor mode to drive wheels to propel a locomotive, and operate in a generator mode to generate electrical power during locomotive braking periods;

a main storage battery coupled to the engine/generator sets and the traction motors, wherein the engine/generator sets operate to provide an electrical charge to the main storage battery, wherein the traction motors operate in the generator mode to charge the main storage battery, and wherein the main storage battery provides electrical power to the traction motors;

an electromechanical battery coupled to the electrical/generator sets and the traction motors, wherein the traction motors operate in a charging mode to charge the electromechanical battery, and wherein the battery operates in a boost mode to drive the traction motors;

an energy dissipation unit coupled to the traction motors and operable to dissipate excess electrical power; and

a predictive power system that uses locomotive location and mode of operation to determine an appropriate locomotive power setting.

2. The system of claim 1, wherein the predictive power system comprises:

a location sensor that receives locomotive location information;

a notch sensor that detects locomotive throttle setting information;

a speed sensor that senses locomotive speed; and

a cruise control unit that receives inputs from the notch sensor and the speed sensor and provides a control signal to the engine generator sets to maintain a power level that avoids accelerating and decelerating.

3. The system of claim 2, wherein the cruise control provides a signal to an operator when a selected notch setting is not appropriate for the locomotive'"'"'s operation.

4. The system of claim 2, wherein the predictive power system determines, based on the locomotive location information, when the main storage battery should operate to power the traction motors.

5. The system of claim 2, wherein the predictive power system determines, based on the locomotive location information, when the engine/generator sets should operate to charge the main storage battery.

6. The system of claim 2, wherein the predictive power system determines, based on the locomotive location information, when the traction motors should operate to charge the main storage battery.

7. The system of claim 2, wherein predictive power system further comprises a dead reckoning analyzer and a GPS receiver, and wherein the locomotive location information is based on one or more of dead reckoning and GPS positioning.

8. The system of claim 2, wherein the predictive power system further comprises:

means for predicting power requirements and storing the predicted power requirements;

means for determining and storing actual power requirements; and

means for computing and storing power adjustments based on the predicted power requirements and the actual power requirements, wherein the power adjustments are useable to control power distribution within the locomotive propulsion system.

9. The system of claim 1, further comprising a plug-in power unit to charge the main storage battery.

10. The system of claim 1, wherein the electromechanical battery comprises:

an electrical motor/generator;

a hydraulic pump/motor coupled to the electrical motor/generator; and

inert gas accumulators coupled to the hydraulic pump/motor, wherein the accumulators store potential energy to provide a boost for operation of the traction motors.

11. The system of claim 10, wherein the accumulators comprise low pressure and high pressure accumulators.

12. A hybrid propulsion system for a locomotive, the locomotive operating in one of a motoring mode and a braking mode, the system, comprising:

a prime mover system comprising internal combustion engines coupled to electrical generators;

an energy storage system comprising an electrical main storage battery and an electromechanical battery;

traction motors coupled to driving wheels;

a regenerative braking system;

an energy dissipation system; and

a control system,

wherein the prime mover system provides primary power to operate the traction motors, the main storage battery provides alternate power to operate the traction motors, and the electromechanical battery provides a power boost to operate the traction motors,

wherein the regenerative braking system provides power to charge the main storage battery and the electromechanical battery, and

wherein the control system determines when the mains storage battery should be charged and discharged, whereby pollutants are minimized and fuel efficiency is maximized.

13. The system of claim 12, further comprising a modular mounting structure for restraining system components, the mounting structure, comprising:

means for facilitating modular removal and replacement of the system components;

means for maximizing power density of the system components; and

means for effectively cooling the system components.

14. The system of claim 12, wherein the traction motors are alternating current machines.

15. The system of claim 12, wherein the traction motors are direct current machines.

16. The system of claim 12, wherein the energy dissipation system is a resistive grid.

17. The system of claim 12, further comprising means for controlling the flow of power among the system components.

18. The system of claim 12, wherein the control system comprises:

means for detecting locomotive speed and location;

means for detecting locomotive notch setting; and

means for configuring operation of the prime mover system and the energy storage system to maintain a desired power output without accelerating and decelerating the locomotive.

19. The system of claim 18, further comprising:

means for predicting power requirements and storing the predicted power requirements;

means for determining and storing actual power requirements; and

means for computing and storing power adjustments based on the predicted power requirements and the actual power requirements, wherein the power adjustments are useable to control power distribution within the hybrid propulsion system.

20. The system of claim 19, wherein the means for predicting power requirements comprises a track chart system usable by the control system to predict power generation and power storage requirements.

21. A hybrid propulsion system, comprising:

a prime mover system;

a driving system;

an energy storage system;

a regenerative braking system; and

a control system usable to control operation of the prime mover, driving, energy storage, and regenerative braking systems, wherein the control system receives inputs of geographic location, speed, and terrain features, and manages energy discharge and charge operations.

22. The system of claim 21, wherein the system is controlled to reduce emission of pollutants, to maximize fuel efficiency, and to reduce noise emissions.

23. A method for operating a hybrid propulsion system, comprising:

using a projected track and a determined location, predicting propulsion system power requirements;

using prior power requirements, determining a power history for the projected track;

using the power history and the predicted power requirements, determining power adjustments for the hybrid propulsion system; and

applying the power adjustments during operation of the hybrid propulsion system.