AUTOMATED MSE-BASED DRILLING APPARATUS AND METHODS

• US 20080156531A1
• Filed: 12/07/2007
• Published: 07/03/2008
• Est. Priority Date: 12/07/2006
• Status: Active Grant

• Current Assignee: Nabors Drillling Technologies USA, Inc.
• Original Assignee: Nabors Global Holdings Limited (Nabors Industries Limited)
• Inventors: Boone, Scott, Scarborough, John Thomas, Papouras, Chris, Ellis, Brian, Kuttel, Beat
• Granted Patent: US 7,938,197 B2
• Time in Patent Office: Days
• US Class Current: 175/27
• CPC Class Codes: E21B 44/00 Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
• CPC Class Codes: E21B 44/02 Automatic control of the tool feed E21B44/005, E21B44/10 take precedence
• CPC Class Codes: E21B 7/06 Deflecting the direction of boreholes

Abstract

Methods and apparatus for MSE-based drilling operation and/or optimization, comprising detecting MSE parameters, utilizing the MSE parameters to determine MSE, and automatically adjusting drilling operational parameters as a function of the determined MSE.

Claims

1. A method for MSE-based drilling operation, comprising:

drilling through a first interval utilizing a first weight-on-bit (WOB);

determining automatically a first MSE corresponding to drilling utilizing the first WOB;

drilling through a second interval utilizing a second WOB that is different than the first WOB;

determining automatically a second MSE corresponding to drilling utilizing the second WOB; and

drilling through a third interval utilizing one of the first WOB and the second WOB which is automatically selected based on an automated comparison of the first MSE and the second MSE.

2. The method of claim 1 further comprising:

drilling through a fourth interval utilizing a first rotary drive revolutions-per-minute (RD-RPM);

determining automatically a third MSE corresponding to drilling utilizing the first RD-RPM;

drilling through a fifth interval utilizing a second RD-RPM that is different than the first RD-RPM;

determining automatically a fourth MSE corresponding to drilling utilizing the second RD-RPM; and

drilling through a sixth interval utilizing one of the first RD-RPM and the second RD-RPM which is automatically selected based on an automated comparison of the third MSE and the fourth MSE.

3. The method of claim 1 wherein the second WOB is less than the first WOB, and wherein the method further comprises:

drilling through a fourth interval utilizing the automatically selected one of the first WOB and the second WOB;

determining automatically a third MSE corresponding to drilling through the fourth interval utilizing the automatically selected one of the first WOB and the second WOB;

drilling through a fifth interval utilizing a third WOB that is greater than the first WOB;

determining automatically a fourth MSE corresponding to drilling through the fifth interval utilizing the third WOB; and

drilling through a sixth interval utilizing one of the third WOB and the automatically selected one of the first WOB and the second WOB which is automatically selected based on an automated comparison of the third MSE and the fourth MSE.

4. The method of claim 3 further comprising:

drilling through a seventh interval utilizing a rotary drive first revolutions-per-minute (RD-RPM);

determining automatically a fifth MSE corresponding to drilling utilizing the first RD-RPM;

drilling through an eighth interval utilizing a second RD-RPM that is less than the first RD-RPM;

determining automatically a sixth MSE corresponding to drilling utilizing the second RD-RPM;

drilling through a ninth interval utilizing one of the first RD-RPM and the second RD-RPM which is automatically selected based on an automated comparison of the fifth MSE and the sixth MSE;

drilling through a tenth interval utilizing the automatically selected one of the first RD-RPM and the second RD-RPM;

determining automatically a seventh MSE corresponding to drilling through the tenth interval utilizing the automatically selected one of the first RD-RPM and the second RD-RPM;

drilling through an eleventh interval utilizing a third RD-RPM that is greater than the first RD-RPM;

determining automatically an eighth MSE corresponding to drilling through the eleventh interval utilizing the third RD-RPM; and

drilling through a twelfth interval utilizing one of the third RD-RPM and the automatically selected one of the first RD-RPM and the second RD-RPM which is automatically selected based on an automated comparison of the seventh MSE and the eighth MSE.

5. An apparatus for MSE-based drilling operation, comprising:

means for controlling drilling through a first interval utilizing a first weight-on-bit (WOB);

means for automatically determining a first MSE corresponding to drilling through the first interval utilizing the first WOB;

means for controlling drilling through a second interval utilizing a second WOB that is different than the first WOB;

means for automatically determining a second MSE corresponding to drilling through the second interval utilizing the second WOB;

means for automatically comparing the first MSE and the second MSE and automatically selecting one of the first WOB and the second WOB as a function of the automated comparison of the first MSE and the second MSE; and

means for controlling drilling through a third interval utilizing the automatically selected one of the first WOB and the second WOB.

6. The apparatus of claim 5 further comprising:

means for controlling drilling through a fourth interval utilizing a first rotary drive revolutions-per-minute (RD-RPM);

means for automatically determining a third MSE corresponding to drilling utilizing the first RD-RPM;

means for controlling drilling through a fifth interval utilizing a second RD-RPM that is different than the first RD-RPM;

means for automatically determining a fourth MSE corresponding to drilling utilizing the second RD-RPM;

means for automatically comparing the third MSE and the fourth MSE and automatically selecting one of the first RD-RPM and the second RD-RPM as a function of the automated comparison of the third MSE and the fourth MSE; and

means for controlling drilling through a sixth interval utilizing the automatically selected one of the first RD-RPM and the second RD-RPM.

7. The apparatus of claim 5 wherein the second WOB is less than the first WOB, and wherein the apparatus further comprises:

means for controlling drilling through a fourth interval utilizing the automatically selected one of the first WOB and the second WOB;

means for automatically determining a third MSE corresponding to drilling through the fourth interval utilizing the automatically selected one of the first WOB and the second WOB;

means for controlling drilling through a fifth interval utilizing a third WOB that is greater than the first WOB;

means for automatically determining a fourth MSE corresponding to drilling through the fifth interval utilizing the third WOB;

means for automatically comparing the third MSE and the fourth MSE and automatically selecting one of the third WOB and the automatically selected one of the first WOB and the second WOB as a function of the automated comparison of the third MSE and the fourth MSE; and

means for controlling drilling through a sixth interval utilizing the automatically selected one of the third WOB and the automatically selected one of the first WOB and the second WOB.

8. The apparatus of claim 7 further comprising:

means for controlling drilling through a seventh interval utilizing a first rotary drive revolutions-per-minute (RD-RPM);

means for automatically determining a fifth MSE corresponding to drilling utilizing the first RD-RPM;

means for controlling drilling through an eighth interval utilizing a second RD-RPM that is less than the first RD-RPM;

means for automatically determining a sixth MSE corresponding to drilling utilizing the second RD-RPM;

means for automatically comparing the fifth MSE and the sixth MSE and automatically selecting one of the first RD-RPM and the second RD-RPM as a function of the automated comparison of the fifth MSE and the sixth MSE;

means for controlling drilling through a ninth interval utilizing the automatically selected one of the first RD-RPM and the second RD-RPM;

means for controlling drilling through a tenth interval utilizing the automatically selected one of the first RD-RPM and the second RD-RPM;

means for automatically determining a seventh MSE corresponding to drilling through the tenth interval utilizing the automatically selected one of the first RD-RPM and the second RD-RPM;

means for controlling drilling through an eleventh interval utilizing a third RD-RPM that is greater than the first RD-RPM;

means for automatically determining an eighth MSE corresponding to drilling through the eleventh interval utilizing the third RD-RPM;

means for automatically comparing the seventh MSE and the eighth MSE and automatically selecting one of the third RD-RPM and the automatically selected one of the first RD-RPM and the second RD-RPM as a function of the automated comparison of the seventh MSE and the eighth MSE; and

means for controlling drilling through a twelfth interval utilizing the automatically selected one of the third RD-RPM and the automatically selected one of the first RD-RPM and the second RD-RPM.

9. A program product, comprising:

a computer readable medium; and

instructions recorded on the computer readable medium for;

controlling drilling through a first interval utilizing a first weight-on-bit (WOB);

automatically determining a first MSE corresponding to drilling through the first interval utilizing the first WOB;

controlling drilling through a second interval utilizing a second WOB that is different than the first WOB;

automatically determining a second MSE corresponding to drilling through the second interval utilizing the second WOB;

automatically comparing the first MSE and the second MSE and automatically selecting one of the first WOB and the second WOB as a function of the automated comparison of the first MSE and the second MSE; and

controlling drilling through a third interval utilizing the automatically selected one of the first WOB and the second WOB.

10. The program product of claim 9 wherein the instructions further comprise instructions for:

controlling drilling through a fourth interval utilizing a first rotary drive revolutions-per-minute (RD-RPM);

automatically determining a third MSE corresponding to drilling utilizing the first RD-RPM;

controlling drilling through a fifth interval utilizing a second RD-RPM that is different than the first RD-RPM;

automatically determining a fourth MSE corresponding to drilling utilizing the second RD-RPM;

automatically comparing the third MSE and the fourth MSE and automatically selecting one of the first RD-RPM and the second RD-RPM as a function of the automated comparison of the third MSE and the fourth MSE; and

controlling drilling through a sixth interval utilizing the automatically selected one of the first RD-RPM and the second RD-RPM.

11. The program product of claim 9 wherein the second WOB is less than the first WOB, and wherein the instructions further comprise instructions for:

controlling drilling through a fourth interval utilizing the automatically selected one of the first WOB and the second WOB;

automatically determining a third MSE corresponding to drilling through the fourth interval utilizing the automatically selected one of the first WOB and the second WOB;

controlling drilling through a fifth interval utilizing a third WOB that is greater than the first WOB;

automatically determining a fourth MSE corresponding to drilling through the fifth interval utilizing the third WOB;

automatically comparing the third MSE and the fourth MSE and automatically selecting one of the third WOB and the automatically selected one of the first WOB and the second WOB as a function of the automated comparison of the third MSE and the fourth MSE; and

controlling drilling through a sixth interval utilizing the automatically selected one of the third WOB and the automatically selected one of the first WOB and the second WOB.

12. The program product of claim 11 wherein the instructions further comprise instructions for:

controlling drilling through a seventh interval utilizing a rotary drive first revolutions-per-minute (RD-RPM);

automatically determining a fifth MSE corresponding to drilling utilizing the first RD-RPM;

controlling drilling through an eighth interval utilizing a second RD-RPM that is less than the first RD-RPM;

automatically determining a sixth MSE corresponding to drilling utilizing the second RD-RPM;

automatically comparing the fifth MSE and the sixth MSE and automatically selecting one of the first RD-RPM and the second RD-RPM as a function of the automated comparison of the fifth MSE and the sixth MSE;

controlling drilling through a ninth interval utilizing the automatically selected one of the first RD-RPM and the second RD-RPM;

controlling drilling through a tenth interval utilizing the automatically selected one of the first RD-RPM and the second RD-RPM;

automatically determining a seventh MSE corresponding to drilling through the tenth interval utilizing the automatically selected one of the first RD-RPM and the second RD-RPM;

controlling drilling through an eleventh interval utilizing a third RD-RPM that is greater than the first RD-RPM;

automatically determining an eighth MSE corresponding to drilling through the eleventh interval utilizing the third RD-RPM;

automatically comparing the seventh MSE and the eighth MSE and automatically selecting one of the third RD-RPM and the automatically selected one of the first RD-RPM and the second RD-RPM as a function of the automated comparison of the seventh MSE and the eighth MSE; and

controlling drilling through a twelfth interval utilizing the automatically selected one of the third RD-RPM and the automatically selected one of the first RD-RPM and the second RD-RPM.

13. An apparatus, comprising:

a top drive configured to rotate a drill string within a wellbore;

a drawworks configured to vertically translate the top drive to alter the axial position of the drill string within the wellbore; and

a controller configured to receive MSE parameters, then automatically determine MSE, and then automatically generate and transmit control signals to the top drive and the drawworks to control actuation of the top drive and the drawworks, wherein the controller is configured to automatically generate the control signals based at least partially on the automatically determined MSE.

14. The apparatus of claim 13 wherein the controller is configured to:

control actuation of the top drive and the drawworks during drilling through a first interval utilizing a first weight-on-bit (WOB);

automatically determine a first MSE corresponding to drilling through the first interval utilizing the first WOB;

control actuation of the top drive and the drawworks during drilling through a second interval utilizing a second WOB that is different than the first WOB;

automatically determine a second MSE corresponding to drilling through the second interval utilizing the second WOB; and

control actuation of the top drive and the drawworks during drilling through a third interval utilizing one of the first WOB and the second WOB which is automatically selected based on an automated comparison of the first MSE and the second MSE.

15. The apparatus of claim 14 wherein the controller is further configured to:

control actuation of the top drive and the drawworks during drilling through a fourth interval utilizing a first top drive revolutions-per-minute (TD-RPM);

automatically determine a third MSE corresponding to drilling through the fourth interval utilizing the first TD-RPM;

control actuation of the top drive and the drawworks during drilling through a fifth interval utilizing a second TD-RPM that is different than the first TD-RPM;

automatically determine a fourth MSE corresponding to drilling through the fifth interval utilizing the second TD-RPM; and

control actuation of the top drive and the drawworks during drilling through a sixth interval utilizing one of the first TD-RPM and the second TD-RPM which is automatically selected based on an automated comparison of the third MSE and the fourth MSE.

16. The apparatus of claim 14 wherein the second WOB is less than the first WOB, and wherein the controller is further configured to:

control actuation of the top drive and the drawworks during drilling through a fourth interval utilizing the automatically selected one of the first WOB and the second WOB;

automatically determine a third MSE corresponding to drilling through the fourth interval utilizing the automatically selected one of the first WOB and the second WOB;

control actuation of the top drive and the drawworks during drilling through a fifth interval utilizing a third WOB that is greater than the first WOB;

automatically determine a fourth MSE corresponding to drilling through the fifth interval utilizing the third WOB; and

control actuation of the top drive and the drawworks during drilling through a sixth interval utilizing one of the third WOB and the automatically selected one of the first WOB and the second WOB which is automatically selected based on an automated comparison of the third MSE and the fourth MSE.

17. The apparatus of claim 16 wherein the controller is further configured to:

control actuation of the top drive and the drawworks during drilling through a seventh interval utilizing a first top drive revolutions-per-minute (TD-RPM);

automatically determine a fifth MSE corresponding to drilling through the seventh interval utilizing the first TD-RPM;

control actuation of the top drive and the drawworks during drilling through an eighth interval utilizing a second TD-RPM that is less than the first TD-RPM;

automatically determine a sixth MSE corresponding to drilling through the eighth interval utilizing the second TD-RPM;

control actuation of the top drive and the drawworks during drilling through a ninth interval utilizing one of the first TD-RPM and the second TD-RPM which is automatically selected based on an automated comparison of the fifth MSE and the sixth MSE;

control actuation of the top drive and the drawworks during drilling through a tenth interval utilizing the automatically selected one of the first TD-RPM and the second TD-RPM;

automatically determine a seventh MSE corresponding to drilling through the tenth interval utilizing the automatically selected one of the first TD-RPM and the second TD-RPM;

control actuation of the top drive and the drawworks during drilling through an eleventh interval utilizing a third TD-RPM that is greater than the first TD-RPM;

automatically determine an eighth MSE corresponding to drilling through the eleventh interval utilizing the third TD-RPM; and

control actuation of the top drive and the drawworks during drilling through a twelfth interval utilizing one of the third TD-RPM and the automatically selected one of the first TD-RPM and the second TD-RPM which is automatically selected based on an automated comparison of the seventh MSE and the eighth MSE.