SUTURE ANCHORING SYSTEM

• US 20080161850A1
• Filed: 12/28/2006
• Published: 07/03/2008
• Est. Priority Date: 12/28/2006
• Status: Abandoned Application

• Current Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Weisenburgh, William Bruce, Voegele, James W., Hess, Christopher J., Cropper, Michael S., Martin, David T., Gill, Robert P.
• Application Number:
  US11/617,375
• Publication Number:
  US 20080161850A1
• Time in Patent Office: Days
• US Class Current: 606/230
• CPC Class Codes: A61B 17/0401 Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors A61B17/0642 takes precedence; fixation devices for tendons or ligaments A61F2/0811
• CPC Class Codes: A61B 17/06004 Means for attaching suture to needle tipping A61B17/06195; connecting wire to other metallic objects B21F15/00
• CPC Class Codes: A61B 2017/00004 (bio)absorbable, (bio)resorbable, resorptive for implantable prostheses A61F2210/0004
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: A61B 2017/0403 Dowels other bone dowels A61B17/68; dowels for connecting prosthetic parts A61F2002/30433
• CPC Class Codes: A61B 2017/0409 Instruments for applying suture anchors for applying suture clamps, clips or locks A61B2017/0488
• CPC Class Codes: A61B 2017/0414 having a suture-receiving opening, e.g. lateral opening lateral eyelet for attaching suture to needle A61B2017/06019
• CPC Class Codes: A61B 2017/0417 T-fasteners
• CPC Class Codes: A61B 2017/0458 Longitudinal through hole, e.g. suture blocked by a distal suture knot
• CPC Class Codes: A61B 2017/06052 Needle-suture combinations in which a suture is extending inside a hollow tubular needle, e.g. over the entire length of the needle hollow suture needles A61B2017/061
• CPC Class Codes: A61B 2017/06057 Double-armed sutures, i.e. sutures having a needle attached to each end

Abstract

A first extruded member in joined to a molded member to form an integrated component. In one exemplary form, a surgical anchor is overmolded onto the end of an extruded suture to form a suture/anchor system.

Claims

1. A method of forming a surgical fastening system, comprising the steps of:

a) placing a portion of an extruded member into a molding cavity of a mold;

b) introducing melted plastic into the molding cavity to at least partially encompass a portion of the extruded member;

c) permitting the melted plastic to solidify about the extruded number; and

d) removing the solidified plastic and encompassed extruded member from the mold.

2. A method as recited in claim 1 wherein the extruded member is a suture.

3. A method as recited in claim 2 wherein the mold cavity is configured in the shape of a surgical anchor.

4. A method as recited in claim 3 wherein the extruded member and the plastic introduced into molding cavity or both formed of bioabsorbable material.

5. A method as recited in claim 4 wherein the material from which the extruded member is formed differs from the plastic material introduced into the molding cavity.

6. A method as recited in claim 5 wherein the material from which the extruded member is formed has an absorption rate that differs from the absorption rate of the material introduced into the molding cavity.

7. A method as recited in claim 4 wherein the material from which the extruded member is formed is the same as the plastic material introduced into the molding cavity.

8. A method as recited in claim 3 wherein the configuration of the mold cavity includes a barb.

9. A surgical fastener, comprising:

a) a first component, the first component being formed of extruded material and having a flexible, elongated configuration; and

b) a second component, the second component being formed of a molded material and being overmolded to and at least partially encompassing a portion of the first component.

10. A surgical faster as recited in 9 where in the second component is overmolded to an end portion of the first component.

11. A surgical fastener as recited in claim 10 wherein the first extruded component is a suture, and the second component is an anchor for the suture.

12. A surgical fastener as recited in claim 11 wherein the suture and the anchor are each formed of bioabsorbable material.

13. A surgical fastener as recited in claim 12 wherein the anchor has one absorption rate and the suture has a second absorption rate.

14. A surgical fastener as recited in claim 13 wherein the first and second absorption rates are different.

15. A surgical fastener as recited in claim 11 further including an additional anchor overmolded to a second end portion of the suture, the length of the suture between the anchors been fixed.

16. A surgical fastener as recited in claim 11 further including at least one additional anchor slidably connected to the suture.

17. A surgical fastener as recited in claim 11 wherein the anchor has a configuration that includes at least one barb.

18. Any surgical fastener as recited in claim 11 wherein one end of the anchor is overmolded to the suture and the opposite end of the anchor has a tapered configuration to facilitate insertion into tissue.

19. A method of approximating to areas of tissue, comprising:

a) inserting a first anchor rigidly affixed to a first end of a suture into a first area of tissue;

b) inserting a second anchor slidably connected to the suture into a secondary of tissue; and

c) sliding the second anchor along the suture toward the first anchor to approximate the second area of the tissue to the first area of tissue.

20. A method as recited in claim 19 where sliding of the second anchor toward the first anchor is effectuated by pulling on the suture at a location on the opposite side of the second anchor from the first anchor.

21. A surgical connector, comprising:

a) a suture formed of extruded material;

b) a molded anchor adapted for insertion into tissue, the anchor having a longitudinally extending surface defining first and second longitudinally extending sections with and an end surface at each longitudinal end of the anchor, the first section of the anchor being overmolded onto an end portion of the suture and the second section including an opening for accommodating a length of the suture orientated in the longitudinal direction of the anchor, but also freely permitting the suture length to move relative to the anchor to an orientation substantially parallel to the anchor'"'"'s longitudinal direction.

22. A surgical connector as recited in claim 21 wherein at least one of the ends is obliquely oriented with respect to the longitudinal surface to form an included acute angle between the end and the longitude surface for catching tissue to assist in rotating the anchor following insertion into tissue.

23. A surgical connector as recited in claim 21 wherein the suture is joined to the anchor proximal to the interface of the first and second longitudinal portions.

24. A surgical connector as recited in claim 21 wherein the first longitudinal section has a primary cross-sectional area and the second longitudinal section has a secondary cross-sectional area that is smaller than the cross-sectional area of the first section, and wherein only the first longitudinal section is overmolded onto the suture.

25. A surgical connector as recited in claim 21 wherein the longitudinally extending surface of the anchor is adapted and configured for insertion into a hollow needle.

26. A surgical connector as recited in claim 25 further including at least one projection extending radially outwardly from at least one of the longitudinal sections of the anchor for providing a controlled frictional interface on the longitudinal surface of the anchor.

27. A surgical connector as recited in claim 26 wherein the protrusion has an annular ring configuration.

28. A surgical connector as recited in claim 21 wherein the opposite longitudinal ends of the anchor have complementary geometries whereby the first end of a first anchor interfaces with a second end of a second anchor to permit stacking of multiple anchors in a longitudinal fashion.

29. A surgical connector as recited in claim 21 wherein at least one end of the anchor has at least one resilient, radially expanding component adapted to provide a controlled frictional interface on the longitudinal surface of the anchor.