OXYGEN PLASMA CLEAN TO REMOVE CARBON SPECIES DEPOSITED ON A GLASS DOME SURFACE
First Claim
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1. A method of cleaning a process chamber, comprising:
- providing a process chamber having carbon deposits on inner surfaces of a dielectric dome;
introducing a first gas comprising one or more oxidizing gases into the process chamber at a flow rate of between about 0.32 sccm/cm2 and about 1.9 sccm/cm2 while maintaining a first pressure in the process chamber of between about 2 mTorr and about 25 mTorr;
providing a first RF power at a frequency of between about 5 MHz and about 20 MHz to a substrate support member disposed in the process chamber and providing a second RF power at a frequency of between about 400 KHz and about 10 MHz to inductive coils surrounding the dielectric dome while maintaining a plasma of the first gas to react the one or more oxidizing gases with the carbon deposits to produce volatile compounds comprising carbon;
terminating the first RF power, second RF power, and the first gas;
introducing a second gas comprising one or more reducing gases to the process chamber at a flow rate of between about 0.16 sccm/cm2 and about 1.3 sccm/cm2, while maintaining a second pressure in the process chamber of between about 5 mTorr and about 60 mTorr;
providing the first RF power at a frequency of between about 5 MHz and about 20 MHz to the substrate support member and providing the second RF power at a frequency of between about 400 KHz and about 10 MHz to the inductive coils while maintaining a plasma of the second gas to react the one or more reducing gases with the one or more oxidizing gases not evacuated from the process chamber;
evacuating the chamber; and
terminating the first RF power, the second RF power, and the second gas.
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Abstract
A method for in-situ cleaning of a dielectric dome surface having been used in pre-clean processes is provided. Carbon containing deposits are removed by providing a plasma of one or more oxidizing gases which react with the carbon containing films to form volatile carbon containing compounds.
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Citations
22 Claims
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1. A method of cleaning a process chamber, comprising:
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providing a process chamber having carbon deposits on inner surfaces of a dielectric dome; introducing a first gas comprising one or more oxidizing gases into the process chamber at a flow rate of between about 0.32 sccm/cm2 and about 1.9 sccm/cm2 while maintaining a first pressure in the process chamber of between about 2 mTorr and about 25 mTorr; providing a first RF power at a frequency of between about 5 MHz and about 20 MHz to a substrate support member disposed in the process chamber and providing a second RF power at a frequency of between about 400 KHz and about 10 MHz to inductive coils surrounding the dielectric dome while maintaining a plasma of the first gas to react the one or more oxidizing gases with the carbon deposits to produce volatile compounds comprising carbon; terminating the first RF power, second RF power, and the first gas; introducing a second gas comprising one or more reducing gases to the process chamber at a flow rate of between about 0.16 sccm/cm2 and about 1.3 sccm/cm2, while maintaining a second pressure in the process chamber of between about 5 mTorr and about 60 mTorr; providing the first RF power at a frequency of between about 5 MHz and about 20 MHz to the substrate support member and providing the second RF power at a frequency of between about 400 KHz and about 10 MHz to the inductive coils while maintaining a plasma of the second gas to react the one or more reducing gases with the one or more oxidizing gases not evacuated from the process chamber; evacuating the chamber; and terminating the first RF power, the second RF power, and the second gas. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13)
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14. A method of cleaning a process chamber, comprising:
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providing a process chamber having carbon deposits on inner surfaces of a dielectric dome; introducing a first gas comprising oxygen into the process chamber at a flow rate of between about 0.32 sccm/cm2 and about 1.9 sccm/cm2 while maintaining a first pressure in the process chamber of between about 2 mTorr and about 25 mTorr; providing a first RF power at a of about 13.6 MHz to a substrate support member disposed in the process chamber and providing a second RF power at a frequency of about 2 MHz to inductive coils surrounding the dielectric dome while maintaining a plasma of the first gas to react the one or more oxidizing gases with the carbon deposits to produce volatile compounds comprising carbon; terminating the first RF power, second RF power, and the first gas; introducing a second gas comprising helium to the process chamber at a flow rate of between about 0.16 sccm/cm2 and about 1.3 sccm/cm2, while maintaining a second pressure in the process chamber of between about 5 mTorr and about 60 mTorr; providing the first RF power at a frequency of about 13.6 MHz to the substrate support member and providing the second RF power at a frequency of about 2 MHz to the inductive coils while maintaining a plasma of the second gas to react the one or more reducing gases with the one or more oxidizing gases not evacuated from the process chamber; evacuating the chamber; and terminating the first RF power, the second RF power, and the second gas. - View Dependent Claims (15, 16, 17, 18, 19, 20, 21)
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22. A method of cleaning a process chamber, comprising:
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providing a process chamber having carbon deposits on inner surfaces of a dielectric dome; introducing a first gas comprising oxygen into the process chamber at a flow rate of between about 0.32 sccm/cm2 and about 1.9 sccm/cm2 while maintaining a first pressure in the process chamber of between about 2 mTorr and about 25 mTorr; providing a first RF power at a of about 13.6 MHz to a substrate support member disposed in the process chamber and providing a second RF power at a frequency of about 2 MHz to inductive coils surrounding the dielectric dome while maintaining a plasma of the first gas to react the one or more oxidizing gases with the carbon deposits for between about 1 minute and about 10 minutes to produce volatile compounds comprising carbon; terminating the first RF power, second RF power, and the first gas; introducing a second gas comprising helium to the process chamber at a flow rate of between about 0.16 sccm/cm2 and about 1.3 sccm/cm2, while maintaining a second pressure in the process chamber of between about 5 mTorr and about 60 mTorr; providing the first RF power at a frequency of about 13.6 MHz to the substrate support member and providing the second RF power at a frequency of about 2 MHz to the inductive coils while maintaining a plasma of the second gas to react the one or more reducing gases with the one or more oxidizing gases not evacuated from the process chamber for between about 1 minute and about 10 minutes; evacuating the chamber; and terminating the first RF power, the second RF power, and the second gas.
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Specification