Closed system artificial intervertebral disc

• US 20080177392A1
• Filed: 12/19/2007
• Published: 07/24/2008
• Est. Priority Date: 08/30/2005
• Status: Abandoned Application

• Current Assignee: Synecor LLC
• Original Assignee: Synecor LLC
• Inventors: Williams, Michael S., Glenn, Richard A., Fifer, Daniel W., Smith, Jeffrey A., Orth, Geoffrey A.
• Application Number:
  US12/004,322
• Publication Number:
  US 20080177392A1
• Time in Patent Office: Days
• US Class Current: 623/17.16
• CPC Class Codes: A61B 2017/00871 polymeric
• CPC Class Codes: A61F 2/441 made of inflatable pockets or chambers filled with fluid, e.g. with hydrogel
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/30092 using shape memory or superelastic materials, e.g. nitinol
• CPC Class Codes: A61F 2002/30242 spherical
• CPC Class Codes: A61F 2002/30448 using adhesives
• CPC Class Codes: A61F 2002/30451 soldered or brazed or welded
• CPC Class Codes: A61F 2002/30583 filled with hardenable fluid, e.g. curable in-situ
• CPC Class Codes: A61F 2002/30584 filled with gas
• CPC Class Codes: A61F 2002/30586 having two or more inflatable pockets or chambers
• CPC Class Codes: A61F 2002/30588 filled with solid particles
• CPC Class Codes: A61F 2002/3067 for data transfer
• CPC Class Codes: A61F 2002/30971 Laminates, i.e. layered products
• CPC Class Codes: A61F 2002/444 for replacing the nucleus pulposus
• CPC Class Codes: A61F 2002/4627 with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2210/0014 using shape memory or superelastic materials, e.g. nitinol
• CPC Class Codes: A61F 2210/0085 hardenable in situ, e.g. epoxy resins
• CPC Class Codes: A61F 2220/005 using adhesives
• CPC Class Codes: A61F 2220/0058 soldered or brazed or welded
• CPC Class Codes: A61F 2230/0071 : spherical
• CPC Class Codes: A61F 2250/0002 : for data transfer
• CPC Class Codes: A61F 2310/00407 : Coating made of titanium or of Ti-based alloys
• CPC Class Codes: A61F 2310/00431 : Coating made of aluminium or of Al-based alloys
• CPC Class Codes: A61F 2310/00562 : Coating made of platinum or Pt-based alloys

Abstract

An artificial intervertebral disc and disc nucleus are described herein having chambers and dampening members. The dampening members may be within or outside of the main body of the device. The chambers may be filled with a suitable liquid, gas, or both, and separated by valves to regulate flow of fluid between chambers, within a dampening member, between the main body and dampening member, or all of the above. Chambers may be filled with responsive hydrogels, EPAM, or other suitable materials, and the device may have activation plates or members, a strain gauge, a pressure sensor, or other means for detecting changes in the materials and/or triggering desired changes in the materials in order to mimic the behavior of a healthy native disc or disc nucleus. A control system may be in communication with the device for receiving feedback and delivering stimuli to initiate desired changes in the fluids or other materials. Membranes may be of variable permeability and may be metallized to ensure as low permeability as possible. Dampening members may be filled during manufacture with carbon dioxide or other suitable gas which may be in a supercritical state and allowed to return to ambient temperature and gaseous state or by other means. Methods of manufacture, delivery of the artificial disc and related structures, and methods of treatment are also described.

Claims

1. An artificial disc or disc nucleus comprising a first membrane and a second membrane wherein said first membrane defines a first chamber comprising a first fluid and said second membrane defines one or more dampening members comprising a second fluid.

2. The artificial disc or disc nucleus according to claim 1 wherein said first and second membranes are substantially impermeable.

3. The artificial disc or disc nucleus according to claim 2 wherein said second membrane comprises a metallized coating.

4. The artificial disc or disc nucleus according to claim 1 further comprising a third membrane wherein said third membrane is permeable and defines a third chamber substantially surrounding said one or more dampening members.

5. The artificial disc or disc nucleus according to claim 1 wherein said second fluid comprises one or more compressible gases.

6. The artificial disc or disc nucleus according to claim 1 said first fluid or said second fluid comprises a responsive hydrogel.

7. The artificial disc or disc nucleus according to claim 1 wherein said first fluid or said second fluid comprises EPAM.

15. The artificial disc or disc nucleus according to claim 1 wherein said one or more dampening members comprises one or more valves for regulating the flow of one or more fluids within said dampening member.

16. The artificial disc or disc nucleus according to claim 1 wherein said first membrane defines a body, said disc or disc nucleus further comprising one or more valves disposed between said body and said one or more dampening members for regulating the flow of one or more fluids between said body and said one or more dampening members.

17. The artificial disc or disc nucleus according to claim 16 wherein said one or more dampening members comprises one or more chambers.

18. The artificial disc or disc nucleus according to claim 1 wherein said second membrane comprises one or more compliant regions and one or more rigid regions.

8. An artificial disc or disc nucleus comprising one or more activation members and one or more chambers comprising one or more fluids in communication with one or more activation members.

9. The artificial disc or disc nucleus according to claim 8 wherein one or more of said fluids comprises a responsive hydrogel.

10. The artificial disc or disc nucleus according to claim 8 wherein one or more of said fluids comprises EPAM.

11. The artificial disc or disc nucleus according to claim 8 further comprising one or more sensors for detecting a change in one or more physical or chemical characteristics of one or more of said fluids.

12. The artificial disc or disc nucleus according to claim 11 wherein said one or more physical or chemical characteristics is selected from the list consisting of volume, compression, density, strain, temperature, pH, salts concentration, electrical potential, and hydration.

13. The artificial disc or disc nucleus according to claim 8 further comprising a control system in communication with said artificial disc or disc nucleus wherein said control system delivers one or more stimuli to said artificial disc or disc nucleus.

14. The artificial disc or disc nucleus according to claim 13 wherein said one or more stimuli is selected from the list consisting of electrical charge, radiofrequency, ultrasound, and heat.

19. A method of manufacture of an artificial disc or disc nucleus comprising the steps of:

preparing a first polymeric membrane;

forming a body and one or more dampening members from said membrane, where said body comprises an interior.

20. The method according to claim 19 with the added step of introducing said one or more dampening members into the interior of said body.

21. The method according to claim 19 wherein one or more said dampening members is prepared according to a method comprising the steps of:

forming an enclosed member from said first membrane;

introducing a compressible gas in a supercritical state into said member;

allowing said compressible gas to return to ambient temperature to form a dampening member.

22. The method according to claim 19 with the added steps of preparing a second polymeric membrane;

substantially enclosing said one or more dampening members with said second membrane, where said second membrane is permeable.

23. The method according to claim 19 with the additional step of introducing one or more fluids into said body.

24. The method according to claim 19 with the additional step of providing a valve within said dampening member.

25. The method according to claim 19 wherein said second membrane comprises one or more compliant regions and one or more rigid regions.

26. The method according to claim 19 wherein one or more of said fluids comprises a responsive hydrogel.

27. The method according to claim 19 wherein one or more of said fluids comprises EPAM.

28. The method according to claim 21 wherein said membrane is metallized either prior to or subsequent to the introduction of said compressible gas.

29. The method according to claim 19 with the additional steps of forming said dampening member exterior to said body;

providing a partition between said body and said dampening member; and

introducing a first and second fluid into said body and said dampening member.

30. The method according to claim 29 with the additional steps of providing a control system in communication with said artificial disc or disc nucleus.

32. The method according to claim 26 with the additional step of providing one or more sensors and a control system in communication with said artificial disc or disc nucleus.

31. A method of manufacture of an artificial disc or disc nucleus comprising the steps of:

providing a body comprising one or more chambers and one or more activation members in communication with one or more of said chambers;

introducing one or more fluids into said one or more chambers, wherein one or more of said fluids comprises a responsive hydrogel or EPAM.