SYSTEM AND METHOD FOR REPAIRING TENDONS AND LIGAMENTS

• US 20080188936A1
• Filed: 02/04/2008
• Published: 08/07/2008
• Est. Priority Date: 02/02/2007
• Status: Abandoned Application

• Current Assignee: Tornier Incorporated
• Original Assignee: Tornier Incorporated
• Inventors: Ball, Robert J., Fenton, Paul V., Ohashi, Kevin L., Snell, Douglas, Egan, Thomas D., Yannone, John, Fenton, Patrick, Sorenson, Peter, Peterson, Dale R.
• Application Number:
  US12/025,449
• Publication Number:
  US 20080188936A1
• Time in Patent Office: Days
• US Class Current: 623/13.14
• CPC Class Codes: A61B 17/1146 of tendons
• CPC Class Codes: A61B 2017/0404 Buttons
• CPC Class Codes: A61B 2017/0417 T-fasteners
• CPC Class Codes: A61B 2017/0496 for tensioning sutures
• CPC Class Codes: A61F 2/0063 Implantable repair or support meshes, e.g. hernia meshes
• CPC Class Codes: A61F 2/08 Muscles; Tendons; Ligaments sutures A61B17/04
• CPC Class Codes: A61F 2220/0075 sutured, ligatured or stitched, retained or tied with a rope, string, thread, wire or cable

Abstract

An implant and method for the repair of a tendon or a ligament along at least one load direction. The implant includes at least one first anchor portion and at least one tension member oriented along a load direction. The first anchor portion preferably has a larger surface area of engagement with the tendon or ligament to spread loads across more tissue. The tension member is preferably secured to the first anchor portion with an overlapping attachment. Tension on the tension member is preferably adjustable by the surgeon.

Claims

1. An implant for the repair of a tendon or a ligament along at least one load direction, the implant comprising:

at least one first anchor portion; and

at least one tension member adapted to be oriented along a load direction and secured to the first anchor portion with an overlapping attachment.

2. The implant of claim 1 wherein the first anchor portion comprises a first surface area of engagement and the tension member comprises a second surface area of engagement less than the first surface area of engagement.

3. The implant of claim 1 comprising a second anchor portion attached to the tension member offset from the first anchor portion, wherein the tension member comprises the sole portion of the implant located in a center region located between the first anchor portion and the second anchor portion.

4. The implant of claim 1 comprising a second anchor portion attached to the tension member and offset from the first anchor portion.

5. The implant of claim 1 comprising:

a second anchor portion attached to the tension member offset from the first anchor portion; and

a patch material bordering the center region.

6. The implant of claim 1 comprising a bioabsorbable patch material extending from at least the first anchor portion to a distal end of the tension member.

7. The implant of claim 6 wherein the tension members are secured to a patch material at a location between the first anchor portion and the distal end of the tension member.

8. The implant of claim 1 wherein at least one of the first anchor portion and the tension member comprise a scalable weave.

9. The implant of claim 1 comprising:

at least one bone anchor; and

a plurality of eyelets in the first anchor portion aligned along a load direction adapted to engage with the bone anchor to permit adjustment of tension in the implant.

10. The implant of claim 1 wherein the first anchor portion comprises:

a first layer with a plurality of protrusions adapted to penetrate the tendon or ligament on one surface; and

a second layer adapted to engage with distal ends of the protrusions on the other side of the tendon or ligament.

11. The implant of claim 1 wherein one or more of the first anchor portion and the tension member comprises a bioabsorbable material with a strength retention after implantation of about 50% after about 2 months to about 50% after about 6 months.

12. The implant of claim 1 comprising a plurality of discrete tension members oriented along a plurality of load directions.

13. The implant of claim 1 wherein the tension member comprises a plurality of tension members with a radially distributed load profile corresponding generally to a plurality of load directions.

14. The implant of claim 1 wherein at least one of the tension member and the first anchor portion comprises a pre-determined cut line.

15. The implant of claim 1 wherein the tension member comprises an enlarged middle portion adapted to engage with a slit in the tendon or ligament.

16. The implant of claim 1 comprising at least one discrete tension member attachable to the first anchor portion.

17. The implant of claim 1 comprising:

a first bone anchor engaged with the first anchor portion; and

a first tension member comprising a first end with at least one eyelet pivotally engaged with the first bone anchor along a first load direction in an overlapping attachment.

18. The implant of claim 17 comprising a second tension member with a reinforced second end and at least one eyelet engaged with the first bone anchor along a second load direction.

19. The implant of claim 1 comprising:

at least one elongated slot in a patch material located between the first anchor portion and a second anchor portion offset from the first anchor portion; and

a bioabsorbable suture material laced in edges of the elongated slot, wherein tension on the suture material reduces the elongated slot to increase tension between the first anchor portion and the second anchor portion along a load direction.

20. The implant of claim 19 comprising at least one elongated slot comprising a primary axis oriented perpendicular to a load direction.

21. The implant of claim 1 comprising:

a plurality of discrete second anchor portions offset from the first anchor portion; and

at least one tension member connecting each of the second anchor portions to the first anchor portion.

22. The implant of claim 1 wherein the first anchor portion comprises a plurality of protrusions adapted to mechanically engage with a patch material.

23. The implant of claim 1 wherein the first anchor portion comprises:

a first layer with a plurality of protrusions adapted to penetrate the tendon or ligament on one surface; and

a second layer adapted to engage with distal ends of the protrusions on the other side of the tendon or ligament.

24. The implant of claim 1 comprising a rotator cuff repair implant.

25. The implant of claim 1 wherein at least one of the first anchor portion and the tension member comprise polyhydroxyalkanoate fibers.

26. The implant of claim 1 comprising sutures, tacks, bone anchors, glue, staples, and combinations thereof adapted to affix the implant to tendon, ligament or bone.

27. The implant of claim 1 wherein the implant comprises an active agent selected from the group consisting of therapeutic, diagnostic, and prophylactic agents.

28. The implant of claim 1 comprising a growth factor.

29. The implant of claim 1 wherein one or more of the first anchor portion or the tension member is selected from the group consisting of auto graft, allograft, and xenograft.

30. The implant of claim 1 wherein one or more of the first anchor portion and the tension member comprise one or more layers of a non-woven mesh, a knitted, woven or braided multifilament and/or monofilament mesh, a multi-component structure, a scalable weave, terrycloth structure, film, or a combination thereof.

31. The implant of claim 1 wherein the tension member comprises at least one non-bioabsorbable reinforcing fibers.

32. An implant for the repair of a tendon or a ligament along at least one load direction, the implant comprising:

at least one first anchor portion;

at least one second anchor portion offset from the first anchor portion;

at least one tension member oriented along a load direction and connecting the first and second anchor portions, the tension member connected to at least one of the first or second anchor portions with an overlapping attachment; and

a center region in the offset between the first and second anchor portions, wherein the tension member comprises more than 50% of the material located in the center region.

33. An implant for the repair of a tendon or a ligament along at least one load direction, the implant comprising:

at least one first anchor portion;

at least one second anchor portion offset from the first anchor portion; and

a plurality of tension members comprising a radially distributed load profile corresponding generally to a plurality of load directions.

34. The implant of claim 33 comprising a center region in the offset between the first anchor portion and the second anchor portion, wherein the tension members comprise more than 50% of the material located in the center region.

35. An implant for the repair of a tendon or a ligament along at least one load direction, the implant comprising:

at least one first anchor portion;

at least one second anchor portion offset from the first anchor portion; and

at least one tension member comprising an elongated member laced through eyelets in the first anchor portion and the second anchor portion in a continuous loop.

36. The implant of claim 35 wherein the tension members comprises an equalized structure.

37. An implant for the repair of a tendon or a ligament along at least one load direction, the implant comprising:

at least one first anchor portion;

at least one second anchor portion offset from the first anchor portion;

a first bone anchor engaged with the first anchor portion; and

a first discrete tension member oriented along a first load direction comprising a first end adapted to engage with the first bone anchor.

38. The implant of claim 37 wherein the first tension member is rotatably engaged with the first bone anchor.

39. The implant of claim 37 comprising a second tension member with a reinforced first end adapted to engage with the first bone anchor along a second load direction.

40. An implant for the repair of a tendon or a ligament along at least one load direction, the implant comprising:

a patch material comprising a first edge and a second edge;

at least one elongated slot in the patch material in a location between the first and second edges; and

a suture material laced along opposite edges of the elongated slot, wherein tension on the suture material reduces the elongated slot to increase tension between the first and second edges along a load direction.

41. The implant of claim 40 comprising a plurality of elongated slots each comprising a primary axis oriented perpendicular to a load direction.

42. An implant for the repair of a tendon or a ligament along at least one load direction, the implant comprising:

a first layer comprising a plurality of protrusions adapted to penetrate a tendon or a ligament;

a second layer adapted to engage with distal ends of the protrusions on the other side of the tendon or ligament;

at least one first anchor portion offset from the first and second layers; and

a tension member connecting the first and second layers to a first anchor portion.

43. An implant for the repair of a tendon or a ligament along at least one load direction, the implant comprising:

at least one first anchor portion;

at least one second anchor portion offset from the first anchor portion;

at least one tension member oriented along a load direction and connecting the first anchor portion to the second anchor portion; and

at least one tension adjusting device adapted to adjust tension on the tension member.

44. The implant of claim 43 wherein the tension adjusting device comprises one or more holding devices that adjustably engage with the tension members to vary the offset from the first anchor portion to the second anchor portion.

45. The implant of claim 43 wherein the tension adjusting device comprises a plurality of eyelets in the first anchor portion aligned along the load direction adapted to selectively engage with bone anchors.

46. The implant of claim 43 wherein the tension member comprises an elongated member laced through eyelets in the first anchor portion and the second anchor portion in a continuous loop, wherein the tension adjusting device comprises adjustment to the length of the continuous loop.

47. The implant of claim 43 wherein the tension adjusting device comprises:

a patch material extending from at least the first anchor portion to the second anchor portion;

at least one elongated slot in a patch material; and

at least one suture material laced along opposite edges of the elongated slot, wherein tension on the suture material reduces the elongated slot to increase tension between the first anchor portion and the second anchor portion along a load direction.

48. An implant for the repair of a tendon or a ligament along at least one load direction, the implant comprising a patch material of a scalable weave.

49. An implant for the repair of a tendon or a ligament along at least one load direction, the implant comprising a patch material with at least one pre-determined cut line.

50. A method of repairing a tendon or a ligament comprising the steps of:

attaching at least one first anchor portion to tendon, ligament or bone;

orienting at least one tension member secured to the first anchor portion with an overlapping attachment along a load direction; and

attaching distal ends of the tension member to tendon, ligament or bone.

51. The method of claim 50 wherein the first anchor portion comprises a first surface area of engagement and the tension member comprises a second surface area of engagement less than the first surface area of engagement.

52. The method of claim 50 comprising attaching a second anchor portion to the tension member offset from the first anchor portion, wherein the tension member comprising the sole portion of the implant located in a center region located between the first anchor portion and the second anchor portion.

53. The method of claim 50 comprising the steps of:

attaching a second anchor portion to the tension member offset from the first anchor portion; and

attaching a patch material bordering a center region located in the offset between the first anchor portion and the second anchor portion.

54. The method of claim 50 comprising constructing at least one of the first anchor portion and the tension member from a scalable weave.

55. The method of claim 50 comprising:

implanting at least one bone anchor in bone; and

adjusting tension in the implant by engaging one of a plurality of eyelets in the first anchor portion aligned along a load direction with the bone anchor.

56. The method of claim 50 comprising the steps of:

inserting a plurality of protrusions in a first layer of the first anchor portion through the tendon or ligament; and

engaging a second layer of the first anchor portion with the distal ends of the protrusions on the other side of the tendon or ligament.

57. The method of claim 50 comprising selecting one or more of the first anchor portion and the tension member from a bioabsorbable material with a strength retention after implantation of about 50% after about 2 months to about 50% after about 6 months.

58. The method of claim 50 comprising orienting a plurality of discrete tension members along a plurality of load directions.

59. The method of claim 50 comprising orienting a plurality of tension members in a radially distributed load profile corresponding generally to a plurality of load directions.

60. The method of claim 50 comprising cutting at least one of the tension member and the first anchor portion along a pre-determined cut line.

61. The method of claim 50 comprising:

attaching a first bone anchor to a bone;

engaging a first end of a first tension member with the first bone anchor along a first load direction; and

engaging a first end of a second tension member with the first bone anchor along a second load direction.

62. The method of claim 50 comprising:

locating at least one elongated slot in a patch material located between the first anchor portion and distal ends of the tension member;

lacing a bioabsorbable suture material in edges of the elongated slot; and

applying tension to the suture material to reduce the elongated slot and to increase tension between the first anchor portion and the distal ends of the tension member.

63. The method of claim 50 comprising a rotator cuff repair.

64. The method of claim 50 comprising constructing the implant from a bioabsorbable material.

65. The method of claim 50 comprising applying an active agent to the implant selected from the group consisting of therapeutic, diagnostic, and prophylactic agents.

66. The method of claim 50 comprising constructing one or more of the first anchor portion or the tension member from the group consisting of auto graft, allograft, and xenograft.

67. The method of claim 50 comprising constructing one or more of the first anchor portion and the tension member from one or more layers of a non-woven mesh, a knitted, woven or braided multifilament and/or monofilament mesh, a multi-component structure, a scalable weave, terrycloth structure, film, or a combination thereof.

68. The method of claim 50 comprising:

forming an opening in the tendon or the ligament; and

threading the implant through the opening.

69. The method of claim 50 comprising locating more than 50% of the material comprising the implant in a center region between the first anchor portion and distal ends of the tension member.

70. The method of claim 50 comprising:

inserting a plurality of protrusions on a first layer of the first anchor portion through the tendon or ligament; and

engaging a second layer of the first anchor portion with the distal ends of the protrusions on the other side of the tendon or ligament.

71. The method of claim 50 comprising the step of:

engaging the tension member with tension adjusting device; and

adjusting tension on the tension member.