Belt Connecting Method, Presetter, and Belt Connecting Apparatus

• US 20080190745A1
• Filed: 08/25/2005
• Published: 08/14/2008
• Est. Priority Date: 08/26/2004
• Status: Active Grant

• Current Assignee: Nitta Corporation
• Original Assignee: Nitta Corporation
• Inventors: Kubota, Takeshi, Tamaki, Yoshirou, Taniguchi, Yasuaki
• Granted Patent: US 7,650,987 B2
• Time in Patent Office: Days
• US Class Current: 198/844.2
• CPC Class Codes: B29C 65/00 Joining or sealing of preformed parts , e.g. welding of plastics materials; Apparatus therefor general aspects of processes or apparatus for joining preformed parts B29C66/00; using porous material formed by internal pressure generated therein for joining preformed parts B29C44/1228, B29C44/326
• CPC Class Codes: B29C 65/02 by heating, with or without pressure
• CPC Class Codes: B29C 65/48 using adhesives , i.e. using supplementary joining material; solvent bonding
• CPC Class Codes: B29C 65/7802 Positioning the parts to be joined, e.g. aligning, indexing or centring
• CPC Class Codes: B29C 66/1122 Single lap to lap joints, i.e. overlap joints B29C66/45, B29C66/472, B29C66/52272 take precedence
• CPC Class Codes: B29C 66/1142 Single butt to butt joints
• CPC Class Codes: B29C 66/4322 by joining a single sheet to itself B29C66/4332 takes precedence
• CPC Class Codes: B29C 66/4324 for making closed loops, e.g. belts
• CPC Class Codes: B29C 66/49 Internally supporting the, e.g. tubular, article during joining B29C66/63 takes precedence
• CPC Class Codes: B29C 66/71 characterised by the composition of the plastics material of the parts to be joined welding bar compositions B29C65/125
• CPC Class Codes: B29C 66/8322 Joining or pressing tools reciprocating along one axis
• CPC Class Codes: B29C 66/855 Belt splicing machines
• CPC Class Codes: B29K 2021/00 Use of unspecified rubbers as moulding material
• CPC Class Codes: B29L 2029/00 Belts or bands conveyor belts B29L2031/7092; drive belts B29L2031/7094; fourdrinier belts B29L2031/733
• CPC Class Codes: F16G 3/10 Joining belts by sewing, sticking, vulcanising, or the like; Constructional adaptations of the belt ends for this purpose
• CPC Class Codes: F16G 3/16 Devices or machines for connecting driving-belts or the like

Abstract

A method for enabling a presetter to connect connecting portions of belts having different widths, and for forming an endless connection of a flat belt with no defects such as the bend of the connecting portions. This method includes a first step of setting so that the connecting portions at both ends of the flat belt are placed on a lower mold surface of the presetter, and that, with the flat belt held from both sides by a wall part standing from the lower mold surface and a flat belt member having substantially the same compression property as the flat belt, an upper mold of the presetter is placed on the flat belt and the flat belt member, and then fixing the flat belt and the flat belt member by the presetter; and a second step of connecting the connecting portions at the both ends by pressing the presetter with the flat belt and the flat belt member fixed.

Claims

1. A flat belt connecting method for forming an endless connection of a flat belt by using a presetter, comprising the steps of:

setting so that the connecting portions at both ends of the flat belt are placed on a lower mold surface of the presetter, and that, with the flat belt held from both sides by a wall part standing from the lower mold surface and a flat belt member having substantially the same compression property as the flat belt, an upper mold of the presetter is placed on the flat belt and the flat belt member, and then fixing the flat belt and the flat belt member by the presetter; and

connecting the connecting portions at the both ends by pressing the presetter with the flat belt and the flat belt member fixed.

2. The flat belt connecting method according to claim 1 wherein adhesive is applied to connecting surfaces in the connecting portions at the both ends of the flat belt.

3. The flat belt connecting method according to claim 1 wherein the step of fixing the connecting portions at the both ends of the flat belt and the flat belt member is carried out by placing the upper mold of the presetter, via an intermediate member, on the flat belt and the flat belt member.

4. The flat belt connecting method according to claim 3 wherein the intermediate member is a mesh mat or a cushion mat.

5. The flat belt connecting method according to claim 1, further including the step of:

after connecting the connecting portions at the both ends of the flat belt, releasing the flat belt member from the connecting portions at the both ends.

6. The flat belt connecting method according to claim 1 wherein the flat belt is of a rubber type or a resin type.

7. The flat belt connecting method according to claim 1 wherein the connecting portions at the both ends of the flat belt are subjected to laminate connection or end-to-end connection.

8. The flat belt connecting method according to claim 1 wherein, with the flat belt held from both sides by the wall part and the flat belt member, the flat belt and the flat belt member are firmly fixed by fixing means.

9. The flat belt connecting method according to claim 1 wherein the upper mold of the presetter is placed after placing a resin sheet for melt bonding or the resin sheet and an intermediate member on the connecting portions at the both ends and surroundings thereof in the flat belt.

10. The flat belt connecting method according to claim 1 wherein the press is conducted by a cold platen press.

11. A presetter for use in forming a connection of a flat belt, comprising:

a lower mold that is used to place connecting portions at both ends of a flat belt and a flat belt member having substantially equivalent compression property as the flat belt;

a wall part that stands from one side of the lower mold and holds the connecting portions at the both ends of the flat belt from both sides, along with the flat belt member,

an upper mold placed on the connecting portions at the both ends of the flat belt and the flat belt member; and

fixing means for firmly fixing the connecting portions at the both ends of the flat belt and the flat belt member.

12. The presetter according to claim 11 wherein the fixing means is provided on each of both sides of the wall part.

13. A belt connecting apparatus that forms an endless connection of a flat belt, comprising:

a presetter according to claim 11;

and

press means that connects the connecting portions at the both ends by press working, with the flat belt and the flat belt member fixed to the presetter.

14. The belt connecting apparatus according to claim 13 wherein the press means is a cold platen press.

15. A flat belt connecting method for forming an endless connection of a flat belt by using a presetter, comprising the steps of:

placing connecting portions at both ends of the flat belt on a surface of a lower mold of the presetter;

holding the flat belt from both sides by a stationary wall part and a movable wall part that stand from the surface of the lower mold;

fixing the flat belt by placing an upper mold of the presetter whose width is adjusted so as to conform to a width of space in between the stationary wall part and the movable wall part, on an upper surface of the flat belt held between the stationary wall part and the movable wall part; and

connecting the connecting portions at the both ends by pressing the presetter with the flat belt fixed.

16. The flat belt connecting method according to claim 15 wherein adhesive is applied to connecting surfaces in the connecting portions at the both ends of the flat belt.

17. The flat belt connecting method according to claim 15 wherein the upper mold of the presetter whose width is adjusted is inserted after placing a resin sheet for melt bonding, or the resin sheet and an intermediate member on the connecting portions at the both ends and surroundings thereof in the flat belt.

18. The flat belt connecting method according to claim 15 wherein the connecting portions at the both ends of the flat belt are subjected to laminate connection or end-to-end connection.

19. The flat belt connecting method according to claim 15 wherein the upper mold of the presetter is formed at least by a pair of plate members whose tapered portions are disposed in slidable face-to-face relationship, and the pair of plate members are mutually slid to adjust a width of the upper mold.

20. The flat belt connecting method according to claim 15 wherein, after placing the intermediate member, the upper mold of the presetter whose width is adjusted is engaged in the connecting portions and surroundings thereof in the flat belt.

21. The flat belt connecting method according to claim 15 wherein the press is conducted by a cold platen press.

22. A toothed belt connecting method for forming an endless connection of a toothed belt by using a presetter, comprising the steps of:

placing connecting portions at both ends of the toothed belt on a surface of a lower mold of the presetter;

holding the toothed belt from both sides by a stationary wall part and a movable wall part that stand from the surface of the lower mold;

placing a resin sheet for melt bonding and an intermediate member on the connecting portions at the both ends and surroundings thereof in the toothed belt;

fixing the toothed belt and the resin sheet and the intermediate member by placing an upper mold of the presetter whose width is adjusted so as to conform to a width of space in between the stationary wall part and the movable wall part, on an upper surface of the intermediate member; and

connecting the connecting portions at the both ends by pressing the presetter with the toothed belt and the resin sheet and the intermediate member fixed.

23. The toothed belt connecting method according to claim 22 wherein the upper mold of the presetter is formed at least by a pair of plate members whose tapered portions are disposed in slidable face-to-face relationship, and the pair of plate members are mutually slid to adjust a width of the upper mold.

24. A presetter for use in forming a connection of a belt, comprising:

a lower mold having a flat surface part, a stationary wall part and a movable wall part that stand from the flat surface part and hold from both sides connecting portions at both ends of a belt; and

an adjustable length upper mold that fixes the flat belt together with the upper mold by inserting at least a bottom surface part into space in between the stationary wall part and the movable wall part.

25. The presetter according to claim 24 wherein the upper mold is formed at least by a pair of plate members whose tapered portions are disposed in slidable face-to-face relationship so that their mutual slides permit adjustment of a width of the upper mold.

26. A belt connecting apparatus that forms an endless connection of a belt, comprising:

a presetter according to claim 24;

and

press means that connects the connecting portions at the both ends by press working, with the connecting portions of the belt fixed to the presetter.

27. The belt connecting apparatus according to claim 26 wherein the press means is a cold platen press.