Air knife system with pressure sensor

• US 20080193176A1
• Filed: 02/13/2007
• Published: 08/14/2008
• Est. Priority Date: 02/13/2007
• Status: Active Grant

• Current Assignee: Xerox Corporation (Xerox Holdings Corp.)
• Original Assignee: Xerox Corporation (Xerox Holdings Corp.)
• Inventors: Roof, Bryan James
• Granted Patent: US 7,505,723 B2
• Time in Patent Office: Days
• US Class Current: 399/323
• CPC Class Codes: G03G 15/2028 with means for handling the copy material in the fixing nip, e.g. introduction guides, stripping means
• CPC Class Codes: G03G 2215/00067 on recording medium
• CPC Class Codes: G03G 2215/00548 Jam, error detection, e.g. double feeding
• CPC Class Codes: G03G 2215/00721 of sheet position

Abstract

A fusing assembly includes a fuser member, such as a rotatable fuser roll which, during operation, contacts a sheet of print media to fuse a marking material to the sheet. A stripping apparatus applies gas to the sheet to assist in detaching the sheet from the fuser roll. The stripping apparatus includes a fluid pathway which connects an associated source of pressurized gas with at least one orifice adjacent the fuser roll. A pressure sensor senses a pressure of the gas in the fluid pathway intermediate the source and the at least one orifice during operation of the fuser roll.

Claims

1. A fusing assembly comprising:

a fuser member which, during operation, contacts a sheet of print media to fuse a marking material to the sheet; and

a stripping apparatus which applies gas to the sheet to assist in detaching the sheet from the fuser member, the stripping apparatus including a fluid pathway which connects an associated source of pressurized gas with at least one orifice adjacent the fuser member, and a pressure sensor which senses a pressure of the gas in the fluid pathway intermediate the source and the at least one orifice during operation of the fuser member.

2. The fusing assembly of claim 1, further comprising a control system which receives pressure-related signals from the pressure sensor.

3. The fusing assembly of claim 2, wherein the control system determines whether a fault condition exists in the fusing assembly based at least in part on the pressure-related signals.

4. The fusing assembly of claim 2, wherein the control system determines whether the pressure of the gas is outside a predetermined range based on the pressure-related signals.

5. The fusing assembly of claim 4, wherein the control system determines an adjustment to the stripping apparatus based on the pressure-related signals.

6. The fusing assembly of claim 2, wherein the control system is configured for controlling actuation of at least one of a valve and a pressure regulator in the fluid pathway based on the pressure-related signals.

7. The fusing assembly of claim 6, wherein the at least one valve comprises a solenoid valve which is selectively actuated to provide a pulse of gas to the at least one orifice.

8. The fusing assembly of claim 2, wherein the control system is configured for issuing a notification of a fault condition based on the pressure-related signals.

9. The fusing assembly of claim 2, further comprising a second sensor and wherein the control system determines a fault condition or an adjustment to the stripping apparatus based on information from the first and second sensors.

10. The fusing assembly of claim 1, wherein the fluid pathway includes at least one selectively actuatable valve and the pressure sensor is intermediate the at least one selectively actuatable valve and the orifices.

11. The fusing assembly of claim 1, wherein the orifice includes a plurality of orifices which communicate with a plenum and the pressure sensor senses the gas pressure in the plenum.

12. The fusing assembly of claim 1, wherein the fuser member comprises a rotatable roll.

13. The fusing assembly of claim 1, wherein the pressure sensor comprises a pressure transducer.

14. A xerographic printing system comprising the fusing assembly of claim 1.

16. The method of claim 14, wherein the applying of the gas includes, for each of a plurality of the sheets, applying gas at a first pressure for a first period of time and applying the gas at a second pressure for a second period of time and wherein the sensing of the pressure includes sensing the pressure of the gas in at least one of the first and second periods of time.

15. A method comprising:

contacting a sheet of print media with a fuser member to fuse a marking material to the sheet; and

applying gas toward the sheet to assist in detaching the sheet from the fuser member; and

sensing a pressure of the gas being applied toward the sheet.

17. The method of claim 15, further comprising determining whether a fault condition exists based on the sensed pressure.

18. The method of claim 17, wherein when a fault condition is determined to exist, automatically initiating a computer implemented process.

19. The method of claim 15, further comprising adjusting at least one of a valve and a regulator to modify a flow rate of the gas if the sensed pressure is outside a selected range.

20. The method of claim 15, wherein the applying of the gas includes applying a pulse of gas to a leading edge of the sheet and wherein the sensing of the pressure of the gas includes sensing the pressure at least once during the pulse.

21. The method of claim 20, wherein the applying a pulse includes opening and closing at least one valve in a fluid supply pathway carrying the pressurized gas and wherein the method further includes, based on the at least one sensed pressure, modifying at least one of:

a length of time that the valve is in an open position during a pulse of gas;

a position of the valve between open and closed positions during the pulse; and

a time at which the valve is opened.

22. A fusing assembly comprising a fuser and a stripping apparatus, the stripping apparatus comprising:

a pneumatic airflow system including at least one valve which is selectively actuated to deliver a pulse of air to orifices positioned adjacent the fuser;

a sensor in communication with the airflow system intermediate the at least one valve and the orifices, the sensor generating signals in response to pressure changes in the airflow system; and

a control system which receives the signals from the sensor and determines whether a fault condition exists in the fusing assembly based on the signals.