Robot and Method of Registering a Robot

• US 20080201016A1
• Filed: 07/06/2006
• Published: 08/21/2008
• Est. Priority Date: 07/06/2005
• Status: Abandoned Application

• Current Assignee: Prosurgics Limited (Or Productivity Ltd.)
• Original Assignee: Prosurgics Limited (Or Productivity Ltd.)
• Inventors: Finlay, Patrick Armstrong
• Application Number:
  US11/994,611
• Publication Number:
  US 20080201016A1
• Time in Patent Office: Days
• US Class Current: 700/259
• CPC Class Codes: A61B 2034/107 Visualisation of planned trajectories or target regions
• CPC Class Codes: A61B 2034/2055 Optical tracking systems
• CPC Class Codes: A61B 2090/3937 Visible markers
• CPC Class Codes: A61B 2090/3983 Reference marker arrangements for use with image guided surgery
• CPC Class Codes: A61B 34/20 Surgical navigation systems; Devices for tracking or guiding surgical instruments, e.g. for frameless stereotaxis
• CPC Class Codes: A61B 34/30 Surgical robots
• CPC Class Codes: A61B 34/70 Manipulators specially adapted for use in surgery
• CPC Class Codes: A61B 90/14 Fixators for body parts, e.g. skull clamps; Constructional details of fixators, e.g. pins
• CPC Class Codes: A61B 90/361 Image-producing devices, e.g. surgical cameras
• CPC Class Codes: B25J 9/1692 Calibration of manipulator
• CPC Class Codes: B25J 9/1697 Vision controlled systems

Abstract

A robot has a controllable arm which carries an instrument or tool. The robot is provided with a camera to obtain an image of a work piece, including images of markers and an indicator present on the work piece. The robot processes the images to determine the position of the markers within a spatial frame of reference. The robot is controlled to effect predetermined movements of the instrument or tool relative to the work piece. The processor is further configured to determine the position of the indicator and to respond to movement of the indicator within the spatial frame of reference of the robot when the markers are concealed to determine a new position of the indicator and thus the new position of the work piece. Subsequently, the robot is controlled, relative to the new position of the work piece, to effect predetermined movements relative to the work piece.

Claims

1. A robot comprising:

a controllable having an instrument or tool carried thereon;

a visual image acquisition means to obtain visual images of a work piece, said visual images being comprised of images of markers and images of an indicator present on said work piece; and

a processor means for said visual images, said processor means determining a position of the markers within a spatial frame of reference to determine position of said work piece in said spatial frame and controlling said controllable arm in predetermined movements to affect said instrument or tool carried by the arm relative to said work piece, said processor means determining position of said indicator and responding to movement of said indicator within said spatial frame of reference when the markers are concealed, an alternate position of said indicator and thus an alternate position of said work piece being determined, said processor means controlling said controllable arm to continue effecting predetermined movements relative to said work piece.

2. A robot according to claim 1, wherein said processor means receives data from one or more images of said work piece and the markers and information concerning predetermined movements, said predetermined movements being defined within a frame of reference relative to the markers.

3. A robot according to claim 1, wherein said instrument or tool is comprised of a surgical tool.

4. A robot according to claim 1, further comprising:

an arrangement provided with elements to engage said work piece, said arrangement being connected to said work piece, said indicator being placed on said arrangement.

5. A robot according to claim 4, wherein said indicator is removably connected to said arrangement.

6. A robot according to claim 5, wherein said indicator has a head defining a planar face, said planar face being marked to indicate an axis passing thereacross, said head being carried by a stem, said stem being received in a socket on said arrangement.

7. A method of registering a work piece relative to a robot, said method comprising the steps of:

acquiring one or more images of a work piece, said work piece incorporating visual markers;

processing the images to identify at least one point on said work piece;

generating control signals for a robot to define a path to be followed by a tool or instrument carried by said robot to bring the tool or instrument to said at least one point;

providing said robot with an image acquisition device;

utilizing said image acquisition device to acquire images of the markers;

utilizing a processor to process the images acquired with said acquisition device and to control the robot to move the tool or instrument along said path;

providing an indicator with a predetermined spatial position relative to the markers;

processing, within the processor, the images from said image acquisition device to determine the position of the indicator;

concealing the markers;

monitoring position of the indicator; and

responding to a movement of the indicator relative to the frame of reference of the robot by controlling the robot so that the tool or instrument continues to move along said path.

8. A method of registering a work piece according to claim 7, wherein the indicator is removably mounted on an arrangement which is secured to the work piece, said method further comprising the steps of:

removing the indicator from said arrangement prior to concealing of the markers; and

replacing the indicator with an identical, but sterile, indicator following the concealing of the markers.

9. A method according to claim 7, wherein the concealing of the markers is comprised of applying sterile drapes to the work piece.

10. A method of registering a work piece according to claim 7, wherein the step of acquiring one or more images is comprised of utilizing an X-ray or NMR or ultrasound apparatus.

11. A method of registering a work piece according to claim 7, wherein the step of processing the images is comprised of using a human operator to analyze the images, and to use a pointer to identify said at least one point on the work piece.

12-14. -14. (canceled)