SYRINGE HAVING A HINGED NEEDLE SHIELD

• US 20080208138A1
• Filed: 02/26/2007
• Published: 08/28/2008
• Est. Priority Date: 02/26/2007
• Status: Active Grant

• Current Assignee: Becton, Dickinson & Co
• Original Assignee: Becton, Dickinson & Co
• Inventors: Gardner, Christopher E., Lim, Kiang Heng
• Granted Patent: US 8,038,654 B2
• Time in Patent Office: Days
• US Class Current: 604/192
• CPC Class Codes: A61M 2005/3217 Means to impede repositioning of protection cap from needle covering to needle uncovering position, e.g. catch mechanisms
• CPC Class Codes: A61M 5/3202 Devices for protection of the needle before use, e.g. caps A61M5/50 takes precedence; for infusion spikes A61M5/1626; protectors for sharps A61B50/3001
• CPC Class Codes: A61M 5/3216 Caps placed transversally onto the needle, e.g. pivotally attached to the needle base

Abstract

A syringe assembly includes a syringe barrel having an elongate body, a tip on its distal end surrounded by a barrel collar. A needle assembly includes a needle cannula attached to a hub having a cavity in its open proximal end. The hub is attached to the barrel with the barrel tip in the hub cavity. A plunger having a stopper positioned in fluid tight engagement on the inside of the barrel. A collar is rotatably connected to the outside surface of the barrel collar. An elongate needle shield is hingedly connected to the collar. The needle shield includes two side walls defining a longitudinal opening and a recess. A needle shield is capable of pivoting about the collar from an open position to a closed position wherein the distal end of the needle cannula is in the recess of the needle shield. Structure is provided to lock the needle shield to the collar and to trap the needle cannula in the needle shield when the needle shield is in the closed position. Structure is provided to prevent over-rotation of the needle shield past the needle protecting position and to guide a needle cannula into the recess of the needle shield. An over-center hinge facilitates moving the needle shield to the closed position.

Claims

1. A syringe assembly comprising:

a syringe barrel having an elongate body defining a chamber for retaining fluid, an outside surface, an open proximal end and a distal end including a tip having a passageway therethrough in fluid communication with said chamber, said distal end further including a barrel collar concentrically surrounding said tip;

a needle assembly including a needle cannula having a proximal end, a distal end and a lumen therethrough, and a hub having an open proximal end including a cavity therein and a distal end attached to said proximal end of said needle cannula so that said lumen is in fluid communication with said cavity, said needle assembly being removably attached to said barrel through frictional engagement of said cavity in said hub and said tip;

a plunger including an elongate body portion having a proximal portion, a distal portion and a stopper slidably positioned in fluid-tight engagement with said inside surface of said barrel for drawing fluid into and driving fluid out of said chamber by movement of said stopper relative to said barrel, said elongate body portion extending outwardly from said open proximal end of said barrel;

a collar rotatably connected to said outside surface at said barrel collar;

an elongate needle shield hingedly connected to said collar, said needle shield having two side walls defining a longitudinal opening and a back wall between said side walls defining a recess having an interior surface, said needle shield capable of pivoting from an open position wherein said needle cannula is exposed, to a closed needle protecting position wherein said distal end of said needle cannula is within said longitudinal opening of said shield;

means for locking said needle shield in said needle protecting position when said needle shield is pivoted into said needle protecting position including an arm projecting from said interior surface of said needle shield, said arm having a free end positioned so that when said needle shield is pivoted to said closed position, said needle cannula moves past said free end and is trapped in said needle shield by said arm, said means for locking further including a locking projection on said proximal end of said needle shield for lockingly engaging a ledge on said collar when said needle shield is pivoted into said closed position;

a protuberance in said recess at said proximal end of said needle shield positioned to contact said hub when said needle shield is pivoted into said needle protecting position to help prevent over-rotation of said needle shield past said needle protecting position;

a tab on each of said side walls at said longitudinal opening, said tabs having angled guide surfaces converging toward said longitudinal opening for guiding said needle cannula into said longitudinal opening when said needle shield is being pivoted to said needle protecting position; and

spring means connected to said collar and said needle shield for urging said needle shield toward said needle protecting position.

2. The syringe assembly of claim 1 further including a rigid elongate needle cover having a distal end and an open proximal end and a sidewall therebetween defining a receptacle, said needle cover removably engaging said hub and containing said needle cannula in said receptacle.

3. The syringe assembly of claim 1 wherein said protuberance is a transverse rib extending between said two side walls of said needle shield.

4. The syringe assembly of claim 1 wherein said protuberance is a transverse rib having a concave hub guiding surface.

5. The syringe assembly of claim 1 wherein said needle shield includes two stiffening walls, each stiffening wall running parallel and outside of one of said side walls defining side channels outside of said longitudinal opening of said needle shield.

6. The syringe assembly of claim 5 wherein said tabs traverse said side channels to prevent said needle cannula from entering said side channels when said needle shield is being pivoted into said needle protecting position.

7. The syringe assembly of claim 1 wherein said spring means is substantially unbiased when said needle shield is in said open position.

8. The syringe assembly of claim 1 wherein said needle shield is hingedly connected to said collar by a living hinge.

9. The syringe assembly of claim 8 wherein said spring means comprises an over-center hinge extending from said collar to said proximal end of said needle shield.

10. The syringe assembly of claim 9 wherein said needle shield, said collar, said living hinge and said over-center hinge are a unitary structure integrally molded of thermoplastic material.

11. The syringe assembly of claim 1 wherein said locking projection includes two locking projections facing each other and projecting from said side walls into said recess.

12. The syringe assembly of claim 1 wherein said barrel collar includes an internal thread.

13. The syringe assembly of claim 12 wherein said hub includes radial projections on its proximal end for engaging said thread for holding said needle assembly securely to said barrel.

14. The syringe assembly of claim 1 wherein said stopper is made of material selected from the list consisting of thermoplastic elastomers, natural rubber, synthetic rubber, thermoplastic materials and combinations thereof.

15. A needle shield assembly for use with a barrel having an elongate body defining a chamber for retaining fluid, an outside surface, an open proximal end and a distal end including a tip having a passageway therethrough in fluid communication with said chamber, said distal end further including a barrel collar concentrically surrounding said tip and a needle assembly including a needle cannula having a proximal end, a distal end and a lumen therethrough, and a hub having an open proximal end including a cavity therein and a distal end attached to said proximal end of said cannula so that said lumen is in fluid communication with said cavity, said needle assembly being removably attached to said barrel through frictional engagement of said cavity in said hub and said tip comprising:

a collar rotatably connected to said outside surface at said barrel collar;

an elongate needle shield hingedly connected to said collar, said needle shield having two side walls defining a longitudinal opening and a back wall between said side walls defining a recess having an interior surface, said needle shield capable of pivoting from an open position wherein said needle cannula is exposed, to a closed needle protecting position wherein said distal end of said needle cannula is within said longitudinal opening of said shield;

means for locking said needle shield in said needle protecting position when said needle shield is pivoted into said needle protecting position including an arm projecting from said interior surface of said needle shield, said arm having a free end positioned so that when said needle shield is pivoted to said closed position, said needle cannula moves past said free end and is trapped in said needle shield by said arm, said means for locking further including a locking projection on said proximal end of said needle shield for lockingly engaging a ledge on said collar when said needle shield is pivoted into said closed position;

a protuberance in said recess at said proximal end of said needle shield positioned to contact said hub when said needle shield is pivoted into said needle protecting position to help prevent over-rotation of said needle shield past said needle protecting position;

a tab on each of said side walls at said longitudinal opening, said tabs having angled guide surfaces converging toward said longitudinal opening for guiding said needle cannula into said longitudinal opening when said needle shield is being pivoted to said needle protecting position; and

spring means connected to said collar and said needle shield for urging said needle shield toward said needle protecting position.

16. The needle shield assembly of claim 15 wherein said protuberance is a transverse rib extending between said two side walls of said needle shield.

17. The needle shield assembly of claim 15 wherein said protuberance is a transverse rib having a concave hub guiding surface.

18. The needle shield assembly of claim 15 further including two stiffening walls, each stiffening wall running parallel and outside of one of said side walls defining side channels outside of said longitudinal opening of said needle shield.

19. The needle shield assembly of claim 18 wherein said tabs traverse said channels to prevent said needle cannula from entering said side channels when said needle shield is being pivoted into said needle protecting position.

20. The needle shield assembly of claim 15 wherein said spring means is substantially unbiased when said needle shield is in said open position.

21. The needle shield assembly of claim 15 wherein said needle shield is hingedly connected to said collar by a living hinge.

22. The needle shield assembly of claim 21 wherein said spring means comprises an over-center hinge extending from said collar to said proximal end of said needle shield.

23. The needle shield assembly of claim 22 wherein said needle shield, said collar, said living hinge and said over-center hinge are a unitary structure integrally molded of thermoplastic material.

24. The needle shield assembly of claim 15 wherein said locking projection includes two locking projections facing each other and projecting from said side walls into said recess.