ILLUMINATION DEVICES USING EXTERNALLY INTERCONNECTED ARRAYS OF LIGHT EMITTING DEVICES, AND METHODS OF FABRICATING SAME
First Claim
1. A high voltage light emitter, comprising:
- a plurality of light emitting devices mechanically interconnected by a common substrate on which the light emitting devices are formed; and
an interconnection submount to which the plurality of light emitting devices are mechanically and electrically connected;
wherein the light emitting devices are electrically interconnected by the interconnection submount to provide an array of at least two serially connected subsets of light emitting devices, each subset comprising at least three light emitting devices electrically connected in parallel.
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Accused Products
Abstract
A light emitter, comprising light emitting devices mechanically interconnected by a common substrate and an interconnection submount. The light emitting devices are electrically interconnected by the submount to provide an array of serially connected subsets of light emitting devices, each subset comprising at least three light emitting devices electrically connected in parallel. Also, a light emitter comprising first light emitting devices mechanically interconnected by a first common substrate, and second light emitting devices mechanically interconnected by a second common substrate, the first light emitting devices being mechanically and electrically connected to the second light emitting devices. Also, a light emitter comprising mechanically interconnected light emitting devices and means for mechanically and electrically interconnecting the plurality of light emitting devices to provide an array of serially connected subsets of light emitting devices, each subset comprising at least three light emitting devices electrically connected in parallel. Also, methods of fabricating light emitters.
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Citations
125 Claims
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1. A high voltage light emitter, comprising:
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a plurality of light emitting devices mechanically interconnected by a common substrate on which the light emitting devices are formed; and an interconnection submount to which the plurality of light emitting devices are mechanically and electrically connected; wherein the light emitting devices are electrically interconnected by the interconnection submount to provide an array of at least two serially connected subsets of light emitting devices, each subset comprising at least three light emitting devices electrically connected in parallel. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11)
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12. A high voltage light emitter, comprising:
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a first plurality of light emitting devices mechanically interconnected by a first common substrate on which the light emitting devices are formed; and an interconnection submount to which the plurality of light emitting devices are mechanically and electrically connected, the interconnection submount having electrical circuitry thereon; and wherein the light emitting devices are electrically interconnected by the interconnection submount to provide a series of parallel-connected subsets of light emitting devices. - View Dependent Claims (13, 14, 15, 16, 17, 18)
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19. A high voltage light emitter comprising:
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a plurality of first light emitting devices mechanically interconnected by a first common substrate on which the first light emitting devices are formed; and a plurality of second light emitting devices mechanically interconnected by a second common substrate on which the second light emitting devices are formed, wherein the first plurality of light emitting devices are mechanically and electrically connected to the second plurality of light emitting devices. - View Dependent Claims (20, 21, 22, 23, 24, 25, 26)
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27. A high voltage light emitter, comprising:
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a plurality of mechanically interconnected light emitting devices; and means for mechanically and electrically interconnecting the plurality of light emitting devices to provide an array of at least two serially connected subsets of light emitting devices, each subset comprising at least three light emitting devices electrically connected in parallel. - View Dependent Claims (28, 29)
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30. A method of fabricating a high voltage light emitter, comprising:
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providing a first plurality of light emitting devices mechanically interconnected by a first common substrate on which the light emitting devices are formed; providing an interconnection submount, the interconnection submount having electrical circuitry thereon; and mounting the first common substrate on the interconnection submount to mechanically and electrically connect the light emitting devices to provide an array comprising a series of parallel-connected light emitting devices. - View Dependent Claims (31, 32, 33, 34)
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35. A method of fabricating a high voltage light emitter comprising:
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providing a plurality of first light emitting devices mechanically interconnected by a first common substrate on which the first light emitting devices are formed; providing a plurality of second light emitting devices mechanically interconnected by a second common substrate on which the second light emitting devices are formed; and mounting the first plurality of light emitting devices on the second plurality of light emitting devices to electrically and mechanically interconnect the first plurality of light emitting devices and the second plurality of light emitting devices. - View Dependent Claims (36, 37, 38, 39)
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40. A method of fabricating a high voltage light emitter comprising:
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testing respective ones of a plurality of light emitting devices on a common substrate to determine if a respective one has a short circuit failure; isolating ones of the plurality of light emitting devices that are determined to have a short circuit failure; and mounting the plurality of light emitting devices on an interconnection submount so as to electrically connect the non-isolated ones of the plurality of light emitting devices. - View Dependent Claims (41)
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42. A light emitter, comprising:
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a first monolithic n-type layer; a first monolithic p-type layer; and at least a first interconnection element, the first monolithic n-type layer comprising a first n-type region, a second n-type region, a third n-type region, a fourth n-type region, a fifth n-type region, and a sixth n-type region, the first n-type region, the second n-type region, the third n-type region, the fourth n-type region, the fifth n-type region, and the sixth n-type region each being isolated from each other, the first monolithic p-type layer comprising a first p-type region, a second p-type region, a third p-type region, a fourth p-type region, a fifth p-type region, and a sixth p-type region, the first p-type region, the second p-type region, the third p-type region, the fourth p-type region, the fifth p-type region, and the sixth p-type region each being isolated from each other, the first n-type region and the first p-type region together comprising a first light emitting device, the second n-type region and the second p-type region together comprising a second light emitting device, the third n-type region and the third p-type region together comprising a third light emitting device, the fourth n-type region and the fourth p-type region together comprising a fourth light emitting device, the fifth n-type region and the fifth p-type region together comprising a fifth light emitting device, the sixth n-type region and the sixth p-type region together comprising a sixth light emitting device, the first interconnection element comprising at least an interconnection element first n-type contact, an interconnection element second n-type contact, an interconnection element third n-type contact, an interconnection element first p-type contact, an interconnection element second p-type contact, and an interconnection element third p-type contact, the interconnection element first n-type contact being electrically connected to the first n-type region, the interconnection element second n-type contact being electrically connected to the second n-type region, the interconnection element third n-type contact being electrically connected to the third n-type region, the interconnection element first p-type contact being electrically connected to the fourth p-type region, the interconnection element second p-type contact being electrically connected to the fifth p-type region, the interconnection element third p-type contact being electrically connected to the sixth p-type region, and the interconnection element first n-type contact being electrically connected to the interconnection element second n-type contact, the interconnection element third n-type contact, the interconnection element first p-type contact, the interconnection element second p-type contact, and the interconnection element third p-type contact. - View Dependent Claims (43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53)
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54. A light emitter comprising an n-type layer and a p-type layer,
the n-type layer comprising a first n-type region, a second n-type region, a third n-type region, a fourth n-type region, a fifth n-type region, and a sixth n-type region, the first n-type region, the second n-type region, the third n-type region, the fourth n-type region, the fifth n-type region, and the sixth n-type region each being isolated from each other by at least one isolation region, the p-type layer comprising a first p-type region, a second p-type region, a third p-type region, a fourth p-type region, a fifth p-type region, and a sixth p-type region, the first p-type region, the second p-type region, the third p-type region, the fourth p-type region, the fifth p-type region, and the sixth p-type region each being isolated from each other by the at least one isolation region, the first n-type region and the first p-type region together comprising a first light emitting device, the second n-type region and the second p-type region together comprising a second light emitting device, the third n-type region and the third p-type region together comprising a third light emitting device, the fourth n-type region and the fourth p-type region together comprising a fourth light emitting device, the fifth n-type region and the fifth p-type region together comprising a fifth light emitting device, the sixth n-type region and the sixth p-type region together comprising a sixth light emitting device, the light emitter further comprising a first p-contact which extends through at least part of at least one of the at least one isolation region, the first p-contact being electrically connected to the first p-type region, and the light emitter further comprising a second p-contact which extends through at least part of at least one of the at least one isolation region, the second p-contact being electrically connected to the fourth p-type region.
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61. A light emitter comprising an n-type layer and a p-type layer,
the n-type layer comprising a first n-type region, a second n-type region and a third n-type region, the first n-type region, the second n-type region, and the third n-type region each being isolated from each other by at least one isolation region, the p-type layer comprising a first p-type region, a second p-type region, and a third p-type region, the first p-type region, the second p-type region, and the third p-type region each being isolated from each other by the at least one isolation region, the first n-type region and the first p-type region together comprising a first light emitting device, the second n-type region and the second p-type region together comprising a second light emitting device, the third n-type region and the third p-type region together comprising a third light emitting device, and the first light emitter further comprising a first p-contact which extends through at least part of at least one of the at least one isolation region, the first p-contact being electrically connected to the first p-type region.
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69. A lighting element comprising:
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a first light emitter; a second light emitter; and an interconnection element; the first light emitter comprising a first n-type layer and a first p-type layer, the first n-type layer comprising a first light emitter first n-type region, a first light emitter second n-type region and a first light emitter third n-type region, the first light emitter first n-type region, the first light emitter second n-type region, and the first light emitter third n-type region each being isolated from each other by at least one first light emitter isolation region, the first light emitter p-type layer comprising a first light emitter first p-type region, a first light emitter second p-type region, and a first light emitter third p-type region, the first light emitter first p-type region, the first light emitter second p-type region, and the first light emitter third p-type region each being isolated from each other by the at least one first light emitter isolation region, the first light emitter first n-type region and the first light emitter first p-type region together comprising a first light emitting device, the first light emitter second n-type region and the first light emitter second p-type region together comprising a second light emitting device, the first light emitter third n-type region and the first light emitter third p-type region together comprising a third light emitting device, the first light emitter comprising a first light emitter first p-contact which extends through at least part of at least one of the at least one first light emitter isolation region, the first light emitter first p-contact being electrically connected to the first light emitter first p-type region, the second light emitter comprising a second n-type layer and a second p-type layer, the second n-type layer comprising a second light emitter first n-type region, a second light emitter second n-type region and a second light emitter third n-type region, the second light emitter first n-type region, the second light emitter second n-type region, and the second light emitter third n-type region each being isolated from each other by at least one second light emitter isolation region, the second light emitter p-type layer comprising a second light emitter first p-type region, a second light emitter second p-type region, and a second light emitter third p-type region, the second light emitter first p-type region, the second light emitter second p-type region, and the second light emitter third p-type region each being isolated from each other by the at least one second light emitter isolation region, the second light emitter first n-type region and the second light emitter first p-type region together comprising a fourth light emitting device, the second light emitter second n-type region and the second light emitter second p-type region together comprising a fifth light emitting device, the second light emitter third n-type region and the second light emitter third p-type region together comprising a sixth light emitting device, the second light emitter comprising a second light emitter first p-contact which extends through at least part of the second light emitter isolation region, and the interconnection element providing; electrical connection between the first light emitter first n-type region and the second light emitter first p-type region, electrical connection between the first light emitter second n-type region and the second light emitter second p-type region, and electrical connection between the first light emitter third n-type region and the second light emitter third p-type region. - View Dependent Claims (70, 71, 72, 73, 74, 75)
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76. A lighting device, comprising:
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a first light emitter; and a second light emitter, the first light emitter comprising a first light emitter n-type layer and a first light emitter p-type layer, the first light emitter n-type layer comprising a first light emitter first n-type region, a first light emitter second n-type region and a first light emitter third n-type region, the first n-type region, the second n-type region and the third n-type region each being isolated from each other, the first light emitter p-type layer comprising a first light emitter first p-type region, a first light emitter second p-type region and a first light emitter third p-type region, the first p-type region, the second p-type region and the third p-type region each being isolated from each other, the first light emitter first n-type region and the first light emitter first p-type region together comprising a first light emitting device, the first light emitter second n-type region and the first light emitter second p-type region together comprising a second light emitting device, the first light emitter third n-type region and the first light emitter third p-type region together comprising a third light emitting device, the second light emitter comprising a second light emitter n-type layer and a second light emitter p-type layer, the second light emitter n-type layer comprising a second light emitter first n-type region, a second light emitter second n-type region and a second light emitter third n-type region, the second light emitter first n-type region, the second light emitter second n-type region and the second light emitter third n-type region each being isolated from each other, the second light emitter p-type layer comprising a second light emitter first p-type region, a second light emitter second p-type region and a second light emitter third p-type region, the second light emitter first p-type region, the second light emitter second p-type region and the second light emitter third p-type region each being isolated from each other, the second light emitter first n-type region and the second light emitter first p-type region together comprising a fourth light emitting device, the second light emitter second n-type region and the second light emitter second p-type region together comprising a fifth light emitting device, the second light emitter third n-type region and the second light emitter third p-type region together comprising a sixth light emitting device, the first light emitter first n-type region being electrically connected to the second light emitter first p-type region, the first light emitter second n-type region being electrically connected to the second light emitter second p-type region, the first light emitter third n-type region being electrically connected to the second light emitter third n-type region, the first light emitter first n-type region being electrically connected to the first light emitter second n-type region and the first light emitter third n-type region, the second light emitter first n-type region being electrically connected to the second light emitter second n-type region and the second light emitter third n-type region, and the first light emitter and the second light emitter are positioned relative to each other such that the first light emitting device first n-type region faces the second light emitting device first p-type region, the first light emitting device second n-type region faces the second light emitting device second p-type region, and the first light emitting device third n-type region faces the second light emitting device third p-type region. - View Dependent Claims (77, 78, 79, 80, 81, 82, 83, 84)
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85. A lighting device, comprising:
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a first light emitter; and a second light emitter, the first light emitter comprising a first n-type layer and a first p-type layer, the first n-type layer and the first p-type layer together comprising a first light emitting device, the second light emitter comprising a second n-type layer and a second p-type layer, the second n-type layer and the second p-type layer together comprising a second light emitting device, the first n-type layer being electrically connected to the second p-type layer, and the first light emitter and the second light emitter being positioned relative to each other such that the first n-type layer faces the second p-type layer. - View Dependent Claims (86, 87, 88, 89)
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90. A lighting device, comprising:
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a first light emitter; a second light emitter; and an interconnection element, the first light emitter comprising a first light emitter n-type layer and a first light emitter p-type layer, the first light emitter n-type layer comprising a first light emitter first n-type region, a first light emitter second n-type region and a first light emitter third n-type region, the first light emitter first n-type region, the first light emitter second n-type region and the first light emitter third n-type region each being isolated from each other, the first light emitter p-type layer comprising a first light emitter first p-type region, a first light emitter second p-type region and a first light emitter third p-type region, the first light emitter first p-type region, the first light emitter second p-type region and the first light emitter third p-type region each being isolated from each other, the first light emitter first n-type region and the first light emitter first p-type region together comprising a first light emitting device, the first light emitter second n-type region and the first light emitter second p-type region together comprising a second light emitting device, the first light emitter third n-type region and the first light emitter third p-type region together comprising a third light emitting device, the second light emitter comprising a second light emitter n-type layer and a second light emitter p-type layer, the second light emitter n-type layer comprising a second light emitter first n-type region, a second light emitter second n-type region and a second light emitter third n-type region, the second light emitter first n-type region, the second light emitter second n-type region and the second light emitter third n-type region each being isolated from each other, the second light emitter p-type layer comprising a second light emitter first p-type region, a second light emitter second p-type region and a second light emitter third p-type region, the second light emitter first p-type region, the second light emitter second p-type region and the second light emitter third p-type region each being isolated from each other, the second light emitter first n-type region and the second light emitter first p-type region together comprising a fourth light emitting device, the second light emitter second n-type region and the second light emitter second p-type region together comprising a fifth light emitting device, the second light emitter third n-type region and the second light emitter third p-type region together comprising a sixth light emitting device, the interconnection element; providing electrical connection between the first light emitter first n-type region and the second light emitter first p-type region, providing electrical connection between the first light emitter second n-type region and the second light emitter second p-type region, providing electrical connection between the first light emitter third n-type region and the second light emitter third p-type region, and providing electrical connection between the first light emitter first n-type region, the first light emitter second n-type region and the first light emitter third n-type region, the first light emitter first p-type region being electrically connected to the first light emitter second p-type region and the first light emitter third p-type region, and the second light emitter first n-type region being electrically connected to the second light emitter second n-type region and the second light emitter third n-type region. - View Dependent Claims (91, 92, 93, 94, 95, 96, 97, 98, 99)
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100. A lighting device, comprising:
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a first light emitter; and a second light emitter; the first light emitter comprising a first light emitter n-type layer and a first light emitter p-type layer, the first light emitter p-type layer comprising a first light emitter first p-type region, a first light emitter second p-type region and a first light emitter third p-type region, the first p-type region, the second p-type region and the third p-type region each being isolated from each other, the first light emitter n-type layer and the first light emitter first p-type region together comprising a first light emitting device, the first light emitter n-type layer and the first light emitter second p-type region together comprising a second light emitting device, the first light emitter n-type layer and the first light emitter third p-type region together comprising a third light emitting device, the first light emitter further comprising a first p-contact layer, the first p-contact layer being electrically connected to the first light emitter first p-type region, the first light emitter second p-type region, and the first light emitter third p-type region, the first light emitter further comprising a first n-contact layer, the first n-contact layer being electrically connected to the first light emitter n-type layer; the second light emitter comprising a second light emitter n-type layer and a second light emitter p-type layer, the second light emitter p-type layer comprising a second light emitter first p-type region, a second light emitter second p-type region and a second light emitter third p-type region, the second light emitter first p-type region, the second light emitter second p-type region and the second light emitter third p-type region each being isolated from each other, the second light emitter n-type layer and the second light emitter first p-type region together comprising a fourth light emitting device, the second light emitter n-type layer and the second light emitter second p-type region together comprising a fifth light emitting device, the second light emitter n-type layer and the second light emitter third p-type region together comprising a sixth light emitting device, the second light emitter further comprising a second p-contact layer, the second p-contact layer being electrically connected to the second light emitter first p-type region, the second light emitter second p-type region and the second light emitter third p-type region, the second light emitter further comprising a second n-contact layer, the second n-contact layer being electrically connected to the second light emitter n-type layer, and the first n-contact layer being electrically connected to the second p-contact layer. - View Dependent Claims (101, 102, 103, 104, 105, 106, 107, 108)
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109. A lighting device, comprising:
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a first light emitter; and a second light emitter; the first light emitter comprising a first light emitter p-type layer and a first light emitter n-type layer, the first light emitter n-type layer comprising a first light emitter first n-type region, a first light emitter second n-type region and a first light emitter third n-type region, the first n-type region, the second n-type region and the third n-type region each being isolated from each other, the first light emitter p-type layer and the first light emitter first n-type region together comprising a first light emitting device, the first light emitter p-type layer and the first light emitter second n-type region together comprising a second light emitting device, the first light emitter p-type layer and the first light emitter third n-type region together comprising a third light emitting device, the first light emitter further comprising a first n-contact layer, the first n-contact layer being electrically connected to the first light emitter first n-type region, the first light emitter second n-type region, and the first light emitter third n-type region, the first light emitter further comprising a first p-contact layer, the first p-contact layer being electrically connected to the first light emitter p-type layer; the second light emitter comprising a second light emitter p-type layer and a second light emitter n-type layer, the second light emitter n-type layer comprising a second light emitter first n-type region, a second light emitter second n-type region and a second light emitter third n-type region, the second light emitter first n-type region, the second light emitter second n-type region and the second light emitter third n-type region each being isolated from each other, the second light emitter p-type layer and the second light emitter first n-type region together comprising a fourth light emitting device, the second light emitter p-type layer and the second light emitter second n-type region together comprising a fifth light emitting device, the second light emitter p-type layer and the second light emitter third n-type region together comprising a sixth light emitting device, the second light emitter further comprising a second n-contact layer, the second n-contact layer being electrically connected to the second light emitter first n-type region, the second light emitter second n-type region and the second light emitter third n-type region, the second light emitter further comprising a second p-contact layer, the second p-contact layer being electrically connected to the second light emitter p-type layer, and the first n-contact layer being electrically connected to the second p-contact layer. - View Dependent Claims (110, 111, 112, 113, 114, 115)
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116. A lighting device, comprising:
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a first light emitter; and a second light emitter; the first light emitter comprising a first light emitter n-type layer, a first light emitter p-type layer and a first light emitter substrate layer, the first light emitter n-type layer comprising a first light emitter first n-type region, a first light emitter second n-type region and a first light emitter third n-type region, the first light emitter first n-type region, the first light emitter second n-type region and the first light emitter third n-type region each being isolated from each other, the first light emitter p-type layer comprising a first light emitter first p-type region, a first light emitter second p-type region and a first light emitter third p-type region, the first light emitter first p-type region, the first light emitter second p-type region and the first light emitter third p-type region each being isolated from each other, the first light emitter first n-type region and the first light emitter first p-type region together comprising a first light emitting device, the first light emitter second n-type region and the first light emitter second p-type region together comprising a second light emitting device, the first light emitter third n-type region and the first light emitter third p-type region together comprising a third light emitting device, the first light emitter further comprising a first p-contact layer, the first p-contact layer being electrically connected to the first light emitter first p-type region, the first light emitter second p-type region and the first light emitter third p-type region, the first light emitter further comprising a first light emitter first n-contact region, a first light emitter second n-contact region and a first light emitter third n-contact region, the second light emitter comprising a second light emitter n-type layer, a second light emitter p-type layer and a second light emitter substrate layer, the second light emitter n-type layer comprising a second light emitter first n-type region, a second light emitter second n-type region and a second light emitter third n-type region, the second light emitter first n-type region, the second light emitter second n-type region and the second light emitter third n-type region each being isolated from each other, the second light emitter p-type layer comprising a second light emitter first p-type region, a second light emitter second p-type region and a second light emitter third p-type region, the second light emitter first p-type region, the second light emitter second p-type region and the second light emitter third p-type region each being isolated from each other, the second light emitter first n-type region and the second light emitter first p-type region together comprising a fourth light emitting device, the second light emitter second n-type region and the second light emitter second p-type region together comprising a fifth light emitting device, the second light emitter third n-type region and the second light emitter third p-type region together comprising a sixth light emitting device, the second light emitter further comprising a second p-contact layer, the second p-contact layer being electrically connected to the second light emitter first p-type region, the second light emitter second p-type region and the second light emitter third p-type region, the second light emitter further comprising a second light emitter first n-contact region, a second light emitter second n-contact region and a second light emitter third n-contact region, the first light emitter first n-contact region being electrically connected to the first light emitter first n-type region and the second light emitter p-contact layer, the first light emitter second n-contact region being electrically connected to the first light emitter second n-type region and the second light emitter p-contact layer, and the first light emitter third n-contact region being electrically connected to the first light emitter third n-type region and the second light emitter p-contact layer. - View Dependent Claims (117, 118, 119, 120, 121, 122)
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123. A structure comprising:
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a monolithic n-type layer comprising a plurality of n-type regions; and a monolithic p-type layer comprising a plurality of p-type regions, the n-type regions each being isolated from each other by at least one isolation region, the p-type regions each being isolated from each other by the at least one isolation region, and the n-type regions being positioned relative to each other in a manner which would prevent dicing the n-type layer into individual n-type regions with a conventional wafer cutting device.
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124. A structure comprising:
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a monolithic n-type layer comprising a plurality of n-type regions; and a monolithic p-type layer comprising a plurality of p-type regions, the n-type regions each being isolated from each other by at least one isolation region, the p-type regions each being isolated from each other by the at least one isolation region, and at least one of the n-type regions extending across a line defined by at least one of the at least one isolation region extending between at least two other n-type regions.
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125. A method of fabricating a high voltage light emitter, comprising:
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providing a plurality of light emitting devices mechanically interconnected by a common substrate on which the light emitting devices are formed; and mounting the common substrate on an interconnection submount to mechanically and electrically connect the plurality of light emitting devices, wherein the light emitting devices are electrically interconnected by the interconnection submount to provide an array of at least two serially connected subsets of light emitting devices, each subset comprising at least three light emitting devices electrically connected in parallel.
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Specification