Electromagnetic relay

• US 20080211608A1
• Filed: 03/02/2007
• Published: 09/04/2008
• Est. Priority Date: 03/02/2007
• Status: Active Grant

• Current Assignee: Good Sky Electric Co., Ltd.
• Original Assignee: Good Sky Electric Co., Ltd.
• Inventors: Wu, Te-Kang
• Granted Patent: US 7,477,119 B2
• Time in Patent Office: Days
• US Class Current: 335/200
• CPC Class Codes: H01H 50/026 Details concerning isolation between driving and switching circuit
• CPC Class Codes: H01H 50/043 Details particular to miniaturised relays H01H50/042 takes precedence
• CPC Class Codes: H01H 50/26 Parts movable about a knife edge
• CPC Class Codes: H01H 50/642 intermediate part being generally a slide plate, e.g. a card

Abstract

An electromagnetic relay includes an electromagnetic unit operable so as to generate a magnetic field perpendicular to a bottom wall of a housing when excited such that an actuating plate pivots from a releasing position to a pushing position, where a magnetically-attractable end portion of the actuating plate is attracted by the electromagnetic unit and where an actuating end portion of the actuating plate moves toward a first conductive plate, thereby driving a pushing block to move a resilient end portion of the first conductive plate toward a second conductive plate. Hence, first and second contacts on the first conductive plate contact electrically and respectively third and fourth contacts on the second conductive plate.

Claims

1. An electromagnetic relay characterized by:

a housing having abase seat, and a cover body covering said base seat, said base seat including a bottom wall, and opposite mounting walls extending uprightly from said bottom wall, spaced apart from each other in a first direction and cooperating with said bottom wall so as to define a receiving groove thereamong;

a conductive plate unit mounted on said base seat and including

a first conductive plate disposed adjacent to said mounting walls of said base seat and having a resilient first end portion, and first and second conductive contacts mounted on said first end portion, and

a second conductive plate spaced apart from said first conductive plate in a second direction that is perpendicular to the first direction, distal from said mounting walls of said base seat, and having a resilient second end portion, and third and fourth conductive contacts mounted on said second end portion and corresponding respectively to said first and second conductive contacts of said first conductive plate, a distance between said first and third conductive contacts being shorter than that between said second and fourth conductive contacts; and

a magnetic pushing device disposed in said housing and including

an electromagnetic unit mounted in said receiving groove in said base seat, said electromagnetic unit being operable so as to generate a magnetic field in a third direction that is perpendicular to the first and second directions when excited,

an actuating plate disposed pivotally in said receiving groove and having a magnetically attractable end portion disposed movably adjacent to a bottom side of said electromagnetic unit, and an actuating end portion opposite to said magnetically attractable end portion and disposed movably adjacent to said electromagnetic unit, said actuating plate being operable so as to pivot between a pushing position and a releasing position, and

a pushing block interconnecting said actuating end portion of said actuating plate and said first end portion of said first conductive plate;

wherein, when said actuating plate is in the pushing position, said pushing block is driven by said actuating end portion of said actuating plate to move said first end portion of said first conductive plate toward said second end portion of said second conductive plate such that said first and third conductive contacts, firstly, contact electrically each other and, subsequently, that said second and fourth conductive contacts electrically contact each other; and

wherein, when said actuating plate is in the releasing position, said first end portion of said first conductive plate moves away from said second end portion of said second conductive plate.

2. The electromagnetic relay as claimed in claim 1, wherein:

each of said mounting walls of said base seat has a top end, a lateral side distal from said conductive plate unit, an inner surface formed with a guiding groove that extends downwardly from said top end, and an engaging block formed integrally on said lateral side; and

said electromagnetic unit includes

an electromagnetic-mounting seat having a lower plate portion defined with an inserting groove for permitting insertion of said magnetically attractable end portion of said actuating plate thereinto, an upper plate portion, and an intermediate tube portion interconnecting said upper plate portion and said lower plate portion, said lower plate portion of said electromagnetic-mounting seat having two lateral sidewalls opposite to each other in the first direction, and two resilient engaging arms extending outwardly and respectively from said lateral sidewalls, each of said resilient engaging arms cooperating with a corresponding one of said lateral sidewalls to define a vertical guide slot therebetween, said guide slots engaging respectively said engaging blocks of said mounting walls of said base seat when said electromagnetic-mounting seat is assembled to said base seat, and

a metal anchoring plate connected fixedly to said electromagnetic-mounting seat and having a vertical plate portion that is disposed between said actuating end portion of said actuating plate and said electromagnetic-mounting seat and that has opposite vertical sides engaging respectively said guiding grooves in said inner surfaces of said mounting walls, and a bottom end that abuts against said actuating plate.

3. The electromagnetic relay as claimed in claim 2, wherein said engaging block of each of said mounting walls has a vertical upper guiding face, a downwardly and outwardly inclined face disposed immediately under said upper guiding face, and a horizontal bottom engaging face disposed immediately under said inclined face such that, during assembly, when said electromagnetic unit is moved downwardly into said receiving groove in said base seat, said engaging arms of said lower plate portion of said electromagnetic-mounting seat slide downwardly and respectively on and are guided respectively by said upper guiding faces and said inclined faces of said engaging blocks of said mounting walls to two positions located immediately and respectively under said bottom engaging faces.

4. The electromagnetic relay as claimed in claim 2, wherein said magnetic pushing device further includes a biasing piece for biasing said actuating plate to the releasing position.

5. The electromagnetic relay as claimed in claim 1, wherein said first and third conductive contacts are made of ferro-tungsten alloy.

6. The electromagnetic relay as claimed in claim 1, wherein:

said first conductive plate is formed with a first vertical slit to divide said first end portion of said first conductive plate into two sections mounted respectively with said first and second conductive contacts; and

said second conductive plate is formed with a second vertical slit to divide said second end portion of said second conductive plate into two sections mounted respectively with said third and fourth conductive contacts, said first vertical slit having a length shorter than that of said second vertical slit.