METHOD AND SYSTEM FOR OPERATING A POWER CONVERTER

• US 20080219032A1
• Filed: 03/09/2007
• Published: 09/11/2008
• Est. Priority Date: 03/09/2007
• Status: Active Grant

• Current Assignee: GM Global Technology Operations LLC (General Motors Company)
• Original Assignee: GM Global Technology Operations Incorporated (Motors Liquidation Co. GUC Trust)
• Inventors: Stancu, Constantin C., Dawsey, Robert T., Kowalewski, Daniel L.
• Granted Patent: US 7,615,887 B2
• Time in Patent Office: Days
• US Class Current: 363/21.01
• CPC Class Codes: H02M 3/156 with automatic control of output voltage or current, e.g. switching regulators
• CPC Class Codes: H02M 3/1582 Buck-boost converters H02M3/1584 takes precedence

Abstract

A method and system for operating a power converter having an electrical component and a switch coupled to a voltage source are provided. A signal is received that is representative of a desired current flow through the electrical component. A signal is generated that is representative of a difference between the desired current flow and an actual current flow through the electrical component. A duty cycle for the switch is calculated based on the signal representative of the difference and a voltage generated by the voltage source.

Claims

1. A method for operating a power converter comprising an electrical component and a switch coupled to a voltage source, the method comprising:

receiving a signal representative of a desired current flow through the electrical component;

generating a signal representative of a difference between the desired current flow and an actual current flow through the electrical component; and

calculating a duty cycle for the switch based on the signal representative of the difference and a voltage generated by the voltage source.

2. The method of claim 1, wherein the power converter further comprises a second switch coupled to a second voltage source, and the method further comprises calculating a second duty cycle for the second switch based on the signal representative of the difference and a second voltage generated by the second voltage source.

3. The method of claim 2, further comprising:

receiving a signal representative of a desired current flow from at least one of the voltage sources;

determining an actual current flow from the at least one of the voltage sources; and

generating the signal representative of the desired current flow through the electrical component based on a difference between the desired current flow from the at least one of the voltage sources and the actual current flow from the at least one of the voltage sources.

4. The method of claim 3, wherein the calculating of the duty cycle for the switch comprises dividing the difference between the desired current flow and the actual current flow through the electrical component by the voltage generated by the voltage source.

5. The method of claim 4, wherein the calculating of the second duty cycle for the second switch comprises dividing the difference between the desired current flow and the actual current flow through the electrical component by the second voltage generated by the second voltage source.

6. The method of claim 5, further comprising estimating the current flow through the electrical component based on the desired current flow from the at least one of the voltage sources, the voltage generated by the voltage source, and the second voltage generated by the second voltage source.

7. The method of claim 6, wherein the generating of signal representative of the difference between the desired current flow and the actual current flow through the electrical component is based on the estimating of the current flow through the electrical component.

8. The method of claim 7, further comprising generating the signal representative of the desired current flow from the at least one of the voltage sources and wherein the generating of the signal representative of the desired current flow from the at least one of the voltage sources comprises limiting the desired current flow from the at least one of the voltage sources based on at least one of a discharge voltage limit of the voltage source, a charge voltage limit of the voltage source, a discharge voltage limit of the second voltage source, and a charge voltage limit of the second voltage source.

9. The method of claim 8, wherein the generating of the signal representative of the difference between the desired current flow and the actual current flow through the electrical component and the generating of the signal representative of the desired current flow through the electrical component are performed using proportional integral controllers.

10. The method of claim 9, wherein the power converter is an automotive direct current-to-direct current (DC/DC) power converter, the electrical component is an inductor, and the switch and the second switch are transistors.

11. A method for operating an automotive direct current-to-direct current (DC/DC) power converter comprising an electrical component and first and second switches coupled to respective first and second voltage sources, the method comprising:

receiving a signal representative of a desired current flow from at least one of the first and second voltage sources;

determining an actual current flow from the at least one of the voltage sources;

generating a signal representative of a desired current flow through the electrical component based on a difference between the desired current flow from the at least one of the voltage sources and the actual current flow from the at least one of the voltage sources;

determining an actual current flow through the electrical component;

generating a signal representative of a difference between the desired current flow through the electrical component and the actual current flow through the electrical component;

calculating a first duty cycle for the first switch based on the signal representative of the difference between the desired current flow through the electrical component and the actual current flow through the electrical component and a first voltage generated by the first voltage source; and

calculating a second duty cycle for the second switch based on the signal representative of the difference between the desired current flow through the electrical component and the actual current flow through the electrical component and a second voltage generated by the first voltage source.

12. The method of claim 11, wherein the calculating of the duty cycle for the first switch comprises dividing the difference between the desired current flow and the actual current flow through the electrical component by the first voltage generated by the first voltage source and the calculating of the duty cycle for the second switch comprises dividing the difference between the desired current flow and the actual current flow through the electrical component by the second voltage generated by the second voltage source.

13. The method of claim 12, further comprising estimating the current flow through the electrical component based on the desired current flow from the at least one of the first and second voltage sources, the first voltage, and the second voltage, and wherein the generating of the signal representative of the difference between the desired current flow and an actual current flow through the electrical component is based on the estimating of the current flow through the electrical component.

14. The method of claim 13, further comprising generating the signal representative of the desired current flow from the at least one of the first and second voltage sources and wherein the generating of the signal representative of the desired current flow from the at least one of the first and second voltage sources comprises limiting the desired current flow from the at least one of the first and second voltage sources based on at least one of a discharge voltage limit of the first voltage source, a charge voltage limit of the first voltage source, a discharge voltage limit of the second voltage source, and a charge voltage limit of the second voltage source.

15. The method of claim 14, wherein the first voltage source is a battery and the second voltage source is a fuel cell and the first and second switches are insulated gate bipolar transistors (IGBTs).

16. An automotive drive system comprising:

a power converter configured to be coupled to a first voltage source and a second voltage source, the power converter comprising first and second switches and an inductor; and

a microprocessor in operable communication with the power converter, the microprocessor being configured to;

receive a signal representative of a desired current flow through the inductor;

generate a signal representative of a difference between the desired current flow and an actual current flow through the inductor; and

calculate respective first and second duty cycles for the first and second switches based on the signal representative of the difference and respective first and second voltages generated by the first and second voltage sources.

17. The automotive drive system of claim 16, wherein the microprocessor is further configured to:

receive a signal representative of a desired current flow from at least one of the first and second voltage sources;

determine an actual current flow from the at least one of the first and second voltage sources; and

generate the signal representative of the desired current flow through the inductor based on a difference between the desired current flow from the at least one of the first and second voltage sources and the actual current flow from the at least one of the first and second voltage sources.

18. The automotive drive system of claim 17, wherein the generating of the signal representative of the difference between the desired current flow and an actual current flow through the inductor is performed using a proportional integral controller.

19. The automotive drive system of claim 18, wherein the calculating of the first duty cycle comprises dividing the difference between the desired current flow and the actual current flow through the inductor by the first voltage and the calculating of the second duty cycle comprises dividing the difference between the desired current flow and the actual current flow through the inductor by the second voltage.

20. The automotive drive system of claim 19, wherein the power converter is a direct current-to-direct current (DC/DC) power converter, and the first voltage source is a battery and the second fuel source is a fuel cell.