ADDITIVES AND LUBRICANT FORMULATIONS FOR IMPROVED ANTIWEAR PROPERTIES

• US 20080223330A1
• Filed: 03/15/2007
• Published: 09/18/2008
• Est. Priority Date: 03/15/2007
• Status: Active Grant

• Current Assignee: Afton Chemical Corporation (Newmarket Corporation)
• Original Assignee: Afton Chemical Corporation (Newmarket Corporation)
• Inventors: Devlin, Mark T., Lam, William Y.
• Granted Patent: US 7,897,548 B2
• Time in Patent Office: Days
• US Class Current: 123/196CP
• CPC Class Codes: C10M 163/00 Lubricating compositions characterised by the additive being a mixture of a compound of unknown or incompletely defined constitution and a non-macromolecular compound, each of these compounds being essential
• CPC Class Codes: C10M 2207/126 monocarboxylic
• CPC Class Codes: C10M 2207/289 containing free hydroxy groups
• CPC Class Codes: C10M 2219/046 Overbasedsulfonic acid salts
• CPC Class Codes: C10N 2010/08 Groups 4 or 14
• CPC Class Codes: C10N 2030/06 Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
• CPC Class Codes: C10N 2030/38 Catalyst protection, e.g. in exhaust gas converters
• CPC Class Codes: C10N 2030/40 Low content or no content compositions
• CPC Class Codes: C10N 2030/42 Phosphor free or low phosphor content compositions
• CPC Class Codes: C10N 2030/43 Sulfur free or low sulfur content compositions
• CPC Class Codes: C10N 2030/45 Ash-less or low ash content
• CPC Class Codes: C10N 2030/52 Base number [TBN]
• CPC Class Codes: C10N 2040/25 Internal-combustion engines
• CPC Class Codes: C10N 2040/252 Diesel engines
• CPC Class Codes: C10N 2040/255 Gasoline engines

Abstract

A lubricated surface, a method for reducing wear between moving parts, and lubricants, and lubricant additive concentrates containing a wear reducing agent. The lubricated surface contains a base oil of lubricating viscosity, a hydrocarbon soluble titanium compound, a metal-free friction modifier and an amount of at least one hydrocarbon soluble magnesium compound effective to provide a reduction in surface wear greater than a reduction surface wear for a lubricant composition devoid of the titanium compound, metal-free friction modifier, and magnesium compound. The lubricant composition contains no more than about 800 ppm phosphorus and is devoid of calcium detergents and organic molybdenum compound.

Claims

1. A lubricated surface comprising a lubricant composition containing a base oil of lubricating viscosity, a hydrocarbon soluble titanium compound, a metal-free friction modifier, and an amount of at least one hydrocarbon soluble magnesium compound effective to provide a reduction in surface wear greater than a reduction surface wear for a lubricant composition devoid of the titanium compound, metal-free friction modifier, and magnesium compound, wherein the lubricant composition contains no more than about 800 ppm phosphorus and is devoid of calcium detergents and organic molybdenum compounds.

2. The lubricated surface of claim 1, wherein the lubricated surface comprises an engine drive train.

3. The lubricated surface of claim 1, wherein the lubricated surface comprises an internal surface or component of an internal combustion engine.

4. The lubricated surface of claim 1, wherein the lubricated surface comprises an internal surface or component of a compression ignition engine.

5. The lubricated surface of claim 1, wherein the magnesium compound comprises magnesium sulfonate.

6. The lubricated surface of claim 5, wherein the magnesium sulfonate comprises an overabased sulfonate having a total base number (TBN) ranging from about 300 to about 500.

7. The lubricated surface of claim 1, wherein the titanium from a titanium compound is present in an amount of about 10 ppm to about 500 ppm.

8. The composition of claim 1, wherein the titanium compound comprises a reaction product of a titanium alkoxide and an about C₆ to about C₂₅ carboxylic acid.

9. The composition of claim 8, wherein said carboxylic acids are selected from the group consisting essentially of caproic acid, caprylic acid, lauric acid, myristic acid, palmitic acid, stearic acid, arachidic acid, oleic acid, erucic acid, linoleic acid, linolenic acid, cyclohexanecarboxylic acid, phenylacetic acid, benzoic acid, neodecanoic acid, and mixtures thereof.

10. The composition of claim 9, wherein said titanium compound comprises titanium neodecanoate.

11. The composition of claim 9, wherein said titanium compound comprises titanium oleate.

12. The composition of claim 1 wherein said titanium compound comprises a compound substantially devoid of sulfur and phosphorus atoms.

13. The lubricated surface of claim 1, wherein the phosphorus content ranges from about 250 to about 500 ppm in the lubricant composition.

14. The lubricated surface of claim 1, wherein the metal-free friction modifier is selected from the group consisting of glycerol esters and amine compounds.

15. A motor vehicle comprising the lubricated surface of claim 1.

16. The lubricated surface of claim 1, wherein the amount of hydrocarbon soluble magnesium compound in the lubricant composition ranges from about 0.15 to about 2.0 percent by weight.

17. A vehicle having moving parts and containing a lubricant for lubricating the moving parts, the lubricant comprising an oil of lubricating viscosity and an amount of antiwear agent providing a combination of a hydrocarbon soluble titanium compound, a metal-free friction modifier, and at least one hydrocarbon soluble magnesium compound effective to provide a reduction in surface wear of the moving parts greater than a reduction surface wear of the moving parts for a lubricant composition devoid of the titanium compound, metal-free friction modifier, and magnesium compound, wherein the lubricant composition contains no more than about 800 ppm phosphorus and is devoid of calcium detergents and organic molybdenum compounds.

18. The vehicle of claim 17, wherein the magnesium compound comprises magnesium sulfonate.

19. The vehicle of claim 18, wherein the magnesium sulfonate comprises an overabased sulfonate having a total base number (TBN) ranging from about 300 to about 500.

20. The vehicle of claim 17, wherein the titanium from a titanium compound is present in an amount of about 10 ppm to about 500 ppm.

21. The vehicle of claim 17, wherein the titanium compound comprises a compound selected from the group consisting of titanium neodecanoate and titanium oleate.

22. The vehicle of claim 17, wherein the phosphorus content ranges from about 250 to about 500 ppm in the lubricant composition.

23. The vehicle of claim 17, wherein the metal-free friction modifier is selected from the group consisting of glycerol esters and amine compounds.

24. The vehicle of claim 17, wherein the moving parts comprise a heavy duty diesel engine.

25. A fully formulated lubricant composition comprising a base oil component of lubricating viscosity and an amount of antiwear agent provided by a combination of a hydrocarbon soluble titanium-containing compound, a metal-free friction modifier, and at least one hydrocarbon soluble magnesium compound effective to provide wear reduction greater than an amount of wear reduction for a lubricant composition devoid of the combination of titanium, metal-free friction modifier, and magnesium compounds, wherein the lubricant composition contains no more than about 800 ppm phosphorus and is devoid of calcium detergents and organic molybdenum compounds.

26. The lubricant composition of claim 25 wherein the lubricant composition comprises a low ash, low sulfur, and low phosphorus lubricant composition suitable for compression ignition engines.

27. The lubricant composition of claim 25, wherein the magnesium compound comprises an overabased magnesium sulfonate having a total base number (TBN) ranging from about 300 to about 500.

28. The lubricant composition of claim 25, wherein the phosphorus content ranges from about 250 to about 500 ppm in the lubricant composition.

29. The lubricant composition of claim 25, wherein the metal-free friction modifier is selected from the group consisting of glycerol esters and amine compounds.

30. The lubricant composition of claim 25, wherein the amount of magnesium compound in the lubricant composition ranges from about 0.15 to about 2.0 percent by weight.

31. The lubricant composition of claim 25, wherein the titanium from a titanium compound is present in an amount of about 10 ppm to about 500 ppm.

32. The lubricant composition of claim 31, wherein the titanium compound comprises a compound selected from the group consisting of titanium neodecanoate and titanium oleate.

33. A lubricant additive concentrate for providing improved antiwear properties to a lubricant composition, the concentrate begin devoid of calcium and molybdenum and comprising a hydrocarbyl carrier fluid and a synergistic amount of a combination of a hydrocarbon soluble titanium compound, glycerol monooleate, and a hydrocarbon soluble magnesium compound sufficient to provide from about 10 to about 500 ppm titanium and from about 120 to about 2000 ppm magnesium to a lubricant composition containing the concentrate.

34. The additive concentrate of claim 33, wherein the magnesium compound comprises an overbased magnesium sulfonate having a total base number (TBN) ranging from about 300 to about 500.

35. The additive concentration of claim 33, wherein the titanium from a titanium compound is present in an amount of about 10 ppm to about 500 ppm.

36. The additive concentrate of claim 33, wherein the titanium compound comprises a compound selected from the group consisting of titanium neodecanoate and titanium oleate.

37. A lubricant composition comprising a base oil and the additive concentrate of claim 33.

38. A method of lubricating moving parts with a lubricating oil exhibiting increased antiwear properties, the method comprising using as the lubricating oil for one or more moving parts a lubricant composition containing a base oil and an antiwear additive combination substantially devoid of calcium, the antiwear additive combination comprising a hydrocarbyl carrier fluid, a hydrocarbon soluble titanium compound, a metal-free friction modifier, and a hydrocarbon soluble magnesium compound sufficient to provide from about 10 to about 500 ppm titanium and from about 120 to about 2000 parts per million magnesium in the lubricating oil.

39. The method of claim 38, wherein the moving parts comprise moving parts of an engine.

40. The method of claim 39, wherein the engine is selected from the group consisting of a compression ignition engine and a spark ignition engine.

41. The method of claim 39, wherein the engine includes an internal combustion engine having a crankcase and wherein the lubricating oil comprises a crankcase oil present in the crankcase of the engine.

42. The method of claim 38, wherein the lubricating oil comprises a drive train lubricant present in a drive train of a vehicle containing an engine.

43. The method of claim 38, wherein the metal-free friction modifier is selected from the group consisting of glycerol esters and amine compounds.