POLYSILOXANE/POLYIMIDE COPOLYMER BLENDS

• US 20080223602A1
• Filed: 03/12/2007
• Published: 09/18/2008
• Est. Priority Date: 03/12/2007
• Status: Active Grant

• Current Assignee: SHPP Global Technologies BV (Government of Saudi Arabia)
• Original Assignee: General Electric Company
• Inventors: Gallucci, Robert Russell, Sanner, Mark, Haralur, Gurulingamurthy M., Mishra, Sanjay
• Granted Patent: US 7,847,023 B2
• Time in Patent Office: Days
• US Class Current: 174/110SR
• CPC Class Codes: C08G 77/455 containing polyamide, polyesteramide or polyimide sequences
• CPC Class Codes: C08L 2666/02 Organic macromolecular compounds, natural resins, waxes or and bituminous materials
• CPC Class Codes: C08L 2666/14 Macromolecular compounds according to C08L59/00 - C08L87/00; Derivatives thereof
• CPC Class Codes: C08L 2666/18 Polyesters or polycarbonates according to C08L67/00 - C08L69/00; Derivatives thereof
• CPC Class Codes: C08L 2666/22 Macromolecular compounds not provided for in C08L2666/16 - C08L2666/20
• CPC Class Codes: C08L 67/00 Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain of polyester-amides C08L77/12; of polyester-imides C08L79/08; Compositions of derivatives of such polymers
• CPC Class Codes: C08L 71/00 Compositions of polyethers obtained by reactions forming an ether link in the main chain of polyacetals C08L59/00; of epoxy resins C08L63/00; of polythioether-ethers C08L81/02; of polyether-sulfones C08L81/06; Compositions of derivatives of such polymers
• CPC Class Codes: C08L 79/08 Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
• CPC Class Codes: C08L 83/10 Block- or graft-copolymers containing polysiloxane sequences obtained by polymerising a compound having a carbon-to-carbon double bond on to a polysiloxane C08L51/08, C08L53/00
• CPC Class Codes: C08L 87/005 Block or graft polymers not provided for in groups C08L1/00 - C08L85/04
• CPC Class Codes: C09D 183/10 Block or graft copolymers containing polysiloxane sequences obtained by polymerising a compound having a carbon-to-carbon double bond on to a polysiloxane C09D151/08, C09D153/00

Abstract

A thermoplastic composition comprises a polysiloxane/polyimide block copolymer and a polyester/polyether block copolymer. The polysiloxane/polyimide block copolymer has 5 to 50 weight percent (wt %) polysiloxane, based on the total weight of the polysiloxane/polyimide block copolymer. The polyester/polyether block copolymer has 5 to 30 wt % polyether based on the total weight of the polyester/polyether block copolymer. In some embodiments the polysiloxane/polyimide block copolymer is present in an amount of 75 to 99 wt % and the polyester/polyether block copolymer is present in an amount of 1 to 25 wt %, with the weight percent of the block copolymers based on the combined weight of the two block copolymers.

Claims

1. A thermoplastic composition comprising:

a polysiloxane/polyimide block copolymer having 5 to 50 weight percent polysiloxane, based on the total weight of the polysiloxane/polyimide block copolymer; and

a polyester/polyether block copolymer having 5 to 30 weight percent polyether content based on the total weight of the polyester/polyether block copolymer.

2. The composition of claim 1, wherein the polyetherimide-polysiloxane block copolymer is present in an amount of 75 to 99 weight percent and the polyester/polyether block copolymer is present in an amount of 1 to 25 weight percent wherein the weight percents are based on the combined weight of the polysiloxane/polyimide block copolymer and the polyester/polyether block copolymer.

3. The composition of claim 1, wherein the polyester/polyether block copolymer has a polyether portion selected from the group consisting of polybutylene ethers, polypropylene ethers, polyethylene ethers, polyether copolymers containing a combination of two or more of butylene ether, propylene ether and ethylene ether, and combinations of two or more of the foregoing polyethers.

4. The composition of claim 3 wherein the polyether portion has a number average molecular weight of 1,000 to 10,000.

5. The composition of claim 1, wherein the polyester/polyether block copolymer has 5 to 30 weight percent polybutylene ether content based on the total weight of the polyester/polyether block copolymer.

6. The composition of claim 1, wherein the polysiloxane/polyimide block copolymer has a polysiloxane portion having a number average molecular weight of 300 to 3,000.

7. The composition of claim 1, wherein polysiloxane/polyimide block copolymer comprises a polyetherimide block derived from the imidization reaction of a dianhydride and a diamine wherein the dianhydride is selected from the group consisting of bisphenol A dianhydrides, biphenyl dianhydrides, pyromellitic dianhydrides, oxydiphthalic anhydrides, biphenol dianhydrides, benzophenone tetra carboxylic dianhydrides, and combinations of two or more of the foregoing dianhydrides, and wherein the diamine is selected from the group consisting of meta phenylene diamine, para phenylene diamine, sulfonyl dianilines, oxydianilines, bis aminophenoxy phenyl sulfones, methylene dianilines, bis amino phenoxy benzenes, and combinations of two or more of the foregoing diamines.

8. The composition of claim 1, wherein the composition has less than 100 parts by weight of a halogenated aromatic solvent per million parts by weight of the composition, wherein the halogenated aromatic solvent has a molecular weight of 110 to 600.

9. The composition of claim 1, wherein the composition has less than 1000 parts by weight of bromine or chlorine per million parts by weight of the composition.

10. The composition of claim 1, wherein the composition has a flexural modulus ranging of 350 to 1,200 megaPascals as determined by ASTM D790 at a thickness of 3.2 millimeters.

11. The composition of claim 1, wherein the composition has a percent transmission of greater than or equal to 40% as determined by ASTM D1003 at a thickness of 3.2 millimeters and a wavelength of 700 nanometers.

12. The composition of claim 1, wherein the composition has a tensile elongation at break of greater than or equal to 20% as determined by ASTM D638.

13. The composition of claim 1, wherein polyester/polyether block copolymer has a polyester portion derived by the esterification reaction of an aromatic dicarboxylic acid and a diol wherein the aromatic dicarboxylic acid is selected from the group consisting of isophthalic acid, terephthalic acid, naphthalene dicarboxylic acids, cyclohexane dicarboxylic acids and combinations of two or more of the foregoing dicarboxylic acid, and further wherein the diol is selected from the group consisting of butane diols, propane diols, ethane diol, cyclohexane diols, and combinations of two or more of the foregoing diols.

14. The composition of claim 1 further comprising 1 to 5 weight percent of silica, titanium dioxide, carbon black, or a combination of two or more of the foregoing based on the combined weight of the polyetherimide-polysiloxane block copolymer and the polyester/polyether block copolymer.

15. An article made from the composition of claim 1.

16. The article of claim 15 comprising a tube or coated wire.

17. The article of claim 16 wherein the wire comprises a metal selected from the group consisting of copper, aluminum, silver, gold, iron, nickel, chromium and alloys comprising one or more of the foregoing metals.

18. The article of claim 16 wherein the wire comprises an optical fiber.

19. The composition of claim 1, wherein the polysiloxane/polyimide block copolymer has a siloxane content ranging from 5 to 30 weight percent, based on the total weight of the block copolymer and comprising repeating units of formula (XI)

20. A thermoplastic composition comprising:

a polysiloxane/polyimide block copolymer having 5 to 50 weight percent polysiloxane, based on the total weight of the polysiloxane/polyimide block copolymer; and

a polyester/polyether block copolymer having 5 to 30 weight percent polybutyleneyether content based on the total weight of the polyester/polyether block copolymer

wherein the polyetherimide-polysiloxane block copolymer is present in an amount of 75 to 99 weight percent and the polyester/polyether block copolymer is present in an amount of 1 to 25 weight percent based on the combined weight of the polyetherimide-polysiloxane block copolymer and the polyester/polyether block copolymer,

wherein the polyester/polyether block copolymer has a polyether portion having a number average molecular weight of 1,000 to 10,000, and

wherein the composition has less than 100 parts by weight of a halogenated aromatic solvent having a molecular weight of 110 to 600 per million parts by weight of the composition.