Method for charging battery pack

• US 20080224667A1
• Filed: 03/11/2008
• Published: 09/18/2008
• Est. Priority Date: 03/14/2007
• Status: Abandoned Application

• Current Assignee: Sanyo Electric Company Limited (Panasonic Holdings Corporation)
• Original Assignee: Sanyo Electric Company Limited (Panasonic Holdings Corporation)
• Inventors: Morioka, Toru, Tanaka, Koji, Hamaguchi, Hitoshi, Morina, Kenichi, Hirooka, Hirofumi
• Application Number:
  US12/073,890
• Publication Number:
  US 20080224667A1
• Time in Patent Office: Days
• US Class Current: 320/139
• CPC Class Codes: H01M 10/0525 Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
• CPC Class Codes: H01M 10/425 Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing printed circuits H05K1/00
• CPC Class Codes: H01M 10/44 Methods for charging or discharging circuits for charging H02J7/00
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A method for charging a lithium-ion secondary battery is so designed as to fully charge, with a voltage of the lithium-ion secondary battery being limited to a set voltage. Further, the method for charging the lithium-ion secondary battery is so designed that a degradation level of the lithium-ion secondary battery is detected, and when the degradation is advanced, the battery is fully charged with the set voltage being lowered.

Claims

1. A method for fully charging a lithium-ion secondary battery with a voltage being limited to a set voltage, comprising:

detecting a degradation level of the lithium-ion secondary battery during charging of the lithium-ion battery; and

lowering the set voltage to fully charge the lithium-ion battery if the advanced degradation is detected.

2. The method of charging the lithium-ion secondary battery as recited in claim 1, wherein the degradation level of the battery is detected, based on an internal resistance of the battery.

3. The method of charging the lithium-iron secondary battery as recited in claim 2, wherein the degradation level of the battery is detected by means of a function which determines the degradation level, based on the internal resistance of the battery.

4. The method of charging the lithium-iron secondary battery as recited in claim 2, wherein the degradation level of the battery is detected by means of a table which determined the degradation level, based on the internal resistance of the battery.

5. The method of charging the lithium-iron secondary battery as recited in claim 2, wherein the degradation level of the battery is detected, based on the internal resistance of the battery, with a judgment of a minimal internal resistance of a fresh battery and a maximal internal resistance of a dead battery.

6. The method of charging the lithium-iron secondary battery as recited in claim 5, wherein when the internal resistance of the battery reaches the maximum internal resistance the battery is judged to be fully degraded with the degradation level of 0%.

7. The method of charging the lithium-iron secondary battery as recited in claim 1, wherein a degradation level of a fresh battery is graded to be 100%, and a degradation level of a fully degraded battery is graded to be 0%.

8. The method of charging the lithium-iron secondary battery as recited in claim 3, wherein the function used in determining the degradation level, based on the internal resistance of the battery, is a function in which the degradation level is changed linearly with respect to the internal resistance.

9. The method of charging the lithium-iron secondary battery as recited in claim 2, wherein the internal resistance of the battery is detected and a degrading internal resistance is compared with a set value of resistance at a set degradation level which is stored in advance, and when the detected internal resistance exceeds the set value of resistance the battery is judged to be in a degraded state.

10. The method of charging the lithium-iron secondary battery as recited in claim 1, wherein the degradation level of the battery is detected, based on a chargeable capacity.

11. The method of charging the lithium-iron secondary battery as recited in claim 10, wherein a capacity is detected in a range from a fully discharged state to a fully charged state, and the degradation level is detected, based on such capacity.

12. The method of charging the lithium-iron secondary battery as recited in claim 10, wherein a function for detecting the degradation level, based on a chargeable, available capacity, is stored, and the capacity is converted to the degradation level, based on the stored function.

13. The method of charging the lithium-iron secondary battery as recited in claim 10, wherein a table for detecting the degradation level, based on a chargeable, available capacity, is stored, and the capacity is converted to the degradation level, based on the stored table.

14. The method of charging the lithium-iron secondary battery as recited in claim 10, wherein a set, available capacity at a set degradation level is stored, and when a detected, available capacity is smaller than the set, available capacity, the battery is judged to be in a degraded state.

15. The method of charging the lithium-iron secondary battery as recited in claim 1, wherein the degradation level of the battery is detected, based on a cycle number.

16. The method of charging the lithium-iron secondary battery as recited in claim 15, wherein a state, where a fully discharged battery is fully charged and then again the battery is fully discharged, is counted to be one cycle, and wherein the cycle number of accumulating such cycle is detected, so that the degradation level is detected, based on the cycle number.

17. The method of charging the lithium-iron secondary battery as recited in claim 16, wherein a function for detecting the degradation level, based on the accumulated cycle number, is stored, and wherein the accumulated cycle number is converted to the degradation level, based on the stored function.

18. The method of charging the lithium-iron secondary battery as recited in claim 16, wherein a table for detecting the degradation level, based on the accumulated cycle number, is stored, and wherein the accumulated cycle number is converted to the degradation level, based on the stored table.

19. The method of charging the lithium-iron secondary battery as recited in claim 10, wherein every time when an accumulated amount of charge capacity reaches an available capacity of the battery, it is counted to be one cycle, thereby detecting the degradation level of the battery.

20. The method of charging the lithium-iron secondary battery as recited in claim 10, wherein every time when an accumulated amount of discharge capacity reaches an available capacity of the battery, it is counted to be one cycle, thereby detecting the degradation level of the battery.

21. The method of charging the lithium-iron secondary battery as recited in claim 10, wherein an accumulated amount of a charge capacity and discharge capacity is counted to be one cycle, thereby detecting the degradation level of the battery.

22. The method of charging the lithium-iron secondary battery as recited in claim 1, wherein when the battery is degraded to a set degradation level, a set voltage of a constant-voltage charge is switched from 4.2 V/cell to 4.1 V/cell.

23. The method of charging the lithium-iron secondary battery as recited in claim 1, wherein the battery is subjected to pulsed charge while a set voltage is lowered in accordance with a degradation level of the battery.

24. The method of charging the lithium-iron secondary battery as recited in claim 23, wherein when a voltage of the battery is elevated to an OFF set voltage a charging operation is stopped, and subsequently when the voltage of the battery is lowered to an ON set voltage the charging operation is resumed, whereby such operation is repeated to perform pulsed charge.

25. The method of charging the lithium-iron secondary battery as recited in claim 23, wherein when a voltage of the battery is elevated to an OFF set voltage a charging operation is stopped, and subsequently when a given duration of time elapses the charging operation is resumed, whereby such operation is repeated to perform pulsed charge.

26. The method of charging the lithium-iron secondary battery as recited in claim 1, wherein a charging operation is performed by making the charge current hyperbolically small corresponding to a charging rate (charging time).

27. The method of charging the lithium-iron secondary battery as recited in claim 1, wherein a charging operation is performed by making a charge current smaller in a step-like line corresponding to a charging rate (charging time).

28. The method of charging the lithium-iron secondary battery as recited in claim 1, wherein the battery is initially subjected to a constant-current and constant-voltage charge at a lower set voltage, and then subjected to a constant-current and constant-voltage charge after switching to a higher set voltage.

29. The method of charging the lithium-iron secondary battery as recited in claim 28, wherein a lower set voltage at an initial stage of charging operation is set at 3.84.2 V, and a higher set voltage after being switched is set at 3.9-4.35 V.