Method for Producing a Core Material Reinforcement for Sandwich Structures and Said Sanwich Structures

• US 20080226876A1
• Filed: 04/05/2006
• Published: 09/18/2008
• Est. Priority Date: 07/27/2005
• Status: Abandoned Application

• Current Assignee: Roehm GmbH
• Original Assignee: Roehm GmbH
• Inventors: Roth, Matthias Alexander
• Application Number:
  US11/914,064
• Publication Number:
  US 20080226876A1
• Time in Patent Office: Days
• US Class Current: 428/172
• CPC Class Codes: B29C 70/086 and with one or more layers of pure plastics material, e.g. foam layers applying a non-preformed coating, e.g. a gel-coat, B29C37/0025; with foam blocks B29C70/86
• CPC Class Codes: B29C 70/24 oriented in at least three directions forming a three dimensional structure
• CPC Class Codes: Y10T 156/1062 Prior to assembly
• CPC Class Codes: Y10T 29/49801 Shaping fiber or fibered material
• CPC Class Codes: Y10T 29/49833 Punching, piercing or reaming part by surface of second part
• CPC Class Codes: Y10T 29/49835 with shaping
• CPC Class Codes: Y10T 29/49838 by stringing
• CPC Class Codes: Y10T 428/24612 Composite web or sheet

Abstract

A sandwich structure reinforcement carried out by a gripper, which pierces the sandwich structure or the core material, only at one side, thereby obtaining a hole penetrating through, e.g., a polymer rigid foam. At the opposite side, the gripper catches the reinforcing structure (for example a sewing thread, pultruded fiber-plastic composite rods) and inserts the reinforcing structure into the sandwich structure during back movement thereof. The through hole is additionally enlargeable by the reinforcing structure, thereby making it possible to obtain an important fiber volume part in the through hole of the core material.

Claims

1-9. -9. (canceled)

10. :

A reinforcing process for a core composite, comprising;

a gripper system making an insertion from one side of a structure into a core material or into the core material with cover layers applied, on an opposite side gripping a reinforcing structure and, by a backward movement, introducing the reinforcing structure into the core material or into the core material with cover layers applied.

11. :

A reinforcing process for a core composite according to claim 10, wherein the reinforcing structure includes textile-like strengthening structures or elements in bar form.

12. :

A reinforcing process for a core composite according to claim 10, wherein the cover layers include textile semifinished products, the core material of polymeric, natural or textured core material, and wherein the cover layers, the core material and the reinforcement elements are embedded in a polymeric matrix material.

13. :

A reinforcing process for a core composite according to claim 10, wherein the reinforcing structure is not cut to length after introduction into the core material or into the core material with cover layers applied.

14. A reinforcing process for a core composite, according to claim 10, wherein the reinforcing structure is cut to length after introduction into the core material or into the core material with cover layers applied.

15. :

A core composite, obtainable by a method of claim 10.

16. :

Use of the core composite according to claim 15 for production of spacecraft, aircraft, sea and land craft, and rail vehicles.

17. :

Use of the core composite according to claim 15 for production of sports equipment.

18. :

Use of the core composite according to claim 15 for production of structural elements for interior, trade-fair, and exterior construction.