CONNECTOR ASSEMBLY FOR USE WITH MEDICAL DEVICES

• US 20080246231A1
• Filed: 04/04/2008
• Published: 10/09/2008
• Est. Priority Date: 04/09/2007
• Status: Active Grant

• Current Assignee: Bal Seal Engineering Incorporated (Kaman Corporation)
• Original Assignee: Bal Seal Engineering Incorporated (Kaman Corporation)
• Inventors: Sjostedt, Robbie J., Dilmaghanian, Farshid, Ghasiri, Majid, Huang, Jay, Twork, Steve
• Granted Patent: US 8,437,855 B2
• Time in Patent Office: Days
• US Class Current: 277/641
• CPC Class Codes: A61N 1/05 for implantation or insertion into the body, e.g. heart electrode A61N1/06 takes precedence
• CPC Class Codes: A61N 1/0551 Spinal or peripheral nerve electrodes
• CPC Class Codes: A61N 1/3752 Details of casing-lead connections
• CPC Class Codes: H01R 13/2421 using coil springs
• CPC Class Codes: H01R 2105/00 Three poles
• CPC Class Codes: H01R 2201/12 for medicine and surgery
• CPC Class Codes: H01R 24/58 Contacts spaced along longitudinal axis of engagement
• CPC Class Codes: Y10T 29/49208 by assembling plural parts
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

Connector assemblies for use with implantable medical devices having easy to assemble contacts are disclosed. The connector assemblies are generally formed by coupling a plurality of ring contacts, sealing rings, and spring contact elements together with at least one holding ring to form a connector having a common bore fore receiving a medical lead cable. Contact grooves or spring chambers for positioning the spring contact elements are formed in part by assembling multiple components together.

Claims

1. An implantable medical connector stack having easy to install ring grooves for receiving contact springs comprising:

a first seal element made of a dielectric material comprising an annulus comprising a projection;

said annulus comprising a generally planar wall surface;

a conductive ring contact element comprising an interior wall surface adjacent at least one axial opening;

a second seal element made of a dielectric material comprising an annulus comprising a projection;

a canted coil spring;

wherein the conductive ring contact element is engaged to the first seal element and the second seal element and a ring groove is formed by at least one of said engagements; and

wherein the generally planar wall surface of the first seal element forms a dielectric side wall of the ring groove that together with the interior wall surface of the conductive ring contact element define a physical stop for retaining the canted coil spring inside the ring groove.

2. The implantable medical connector stack of claim 1, wherein the ring groove is formed by a bottom wall of the conductive ring contact element and two side walls formed from one each of the first and second seal elements.

3. The implantable medical connector stack of claim 1, further comprising a bore that is common to the conductive ring contact element and the first and second seal elements.

4. The implantable medical connector stack of claim 1, wherein the conductive ring contact element engages the first seal element and the second seal element by projecting over a shoulder on each of the first seal element and the second seal element.

5. The implantable medical connector stack of claim 1, wherein the conductive ring contact element engages the first seal element and the second seal element by projecting under a shoulder on each of the first seal element and the second seal element.

6. The implantable medical connector stack of claim 1, wherein the annulus of the first seal element comprises a second projection.

7. The implantable medical connector stack of claim 1, wherein the stack is positioned inside an elastomeric or polymer header.

8. The implantable medical connector stack of claim 7, wherein the header is attached to a sealed housing of an implantable medical device.

9. The implantable medical connector stack of claim 1, wherein the conductive ring contact element comprises a bottom wall having a V-shape configuration.

10. The implantable medical connector stack of claim 1, wherein the conductive ring contact element comprises an axially extending wall that projects into a groove of the first seal element and the generally planar wall surface of the first seal element is positioned radially inwardly of the groove.

11. The implantable medical connector stack of claim 1, wherein the conductive ring contact element comprises an axially extending wall that projects over a shoulder of the first seal element and under a shoulder of the second seal element.

12. The implantable medical connector stack of claim 1, wherein a lead conductor is welded to the conductive ring contact element and is in electrical communication with a sealed housing of an implantable medical device.

13. An implantable medical connector stack having easy to install ring grooves for receiving contact springs comprising:

a conductive ring contact element comprising a first axial side and a second axial side;

a first dielectric seal element in mechanical engagement with the first axial side of the conductive ring contact element;

a second dielectric seal element in mechanical engagement with the second axial side of the conductive ring contact element; and

wherein a ring groove for accommodating a canted coil spring is formed by the engagements between the conductive ring contact element and the first and second dielectric seal elements; and

wherein at least part of the ring groove has a first side wall formed by at least one of the first dielectric seal element and the second dielectric seal element.

14. The implantable medical connector stack of claim 13, wherein at least part of the ring groove has a second side wall formed by the other one of the first dielectric seal element and the second dielectric seal element.

15. The implantable medical connector stack of claim 13, further comprising a bore that is common to the conductive ring contact element and the first and second dielectric seal elements.

16. The implantable medical connector stack of claim 13, wherein the conductive ring contact element projects over a shoulder on each of the first and second dielectric seal elements.

17. The implantable medical connector stack of claim 13, wherein the conductive ring contact element projects under a shoulder on each of the first and second dielectric seal elements.

18. The implantable medical connector stack of claim 13, wherein the first dielectric seal element comprises an annulus comprising a projection.

19. The implantable medical connector stack of claim 13, wherein the stack is positioned inside an elastomeric or polymer header.

20. The implantable medical connector stack of claim 19, wherein the header is attached to a sealed housing of an implantable medical device.

21. The implantable medical connector stack of claim 13, wherein the conductive ring contact element comprises a bottom wall having a V-shape configuration.

22. The implantable medical connector stack of claim 13, wherein the conductive ring contact element comprises an axially extending wall that projects into a groove of the first dielectric seal element.

23. The implantable medical connector stack of claim 13, wherein the conductive ring contact element comprises an axially extending wall that projects over a shoulder of the first dielectric seal element and under a shoulder of the second dielectric seal element.

24. The implantable medical connector stack of claim 13, wherein a lead conductor is welded to the conductive ring contact element and is in electrical communication with a sealed housing of an implantable medical device.

25. The implantable medical connector stack of claim 13, further comprising two or more conductive ring contact elements.

26. A method for forming an implantable medical connector stack having easy to install ring grooves for receiving contact springs comprising:

positioning a canted coil spring into a conductive ring contact element;

positioning the conductive ring contact element into engagement with a first dielectric seal element;

positioning the conductive ring contact element into engagement with a second dielectric seal element;

wherein a groove comprising a bottom wall and two side walls is formed by the engagement between the conductive ring contact element and at least one of the first and second dielectric seal elements; and

wherein at least one of the two side walls is formed by part of the first dielectric seal element or the second dielectric seal element.

27. The method for forming an implantable medical connector stack of claim 26, further comprising the step of placing a second conductive ring contact element into engagement with the second dielectric seal element.

28. The method for forming an implantable medical connector stack of claim 26, wherein the bottom wall and the two side walls are formed by engagement between the conductive ring contact element and both the first and second dielectric seal elements.

29. The method for forming an implantable medical connector stack of claim 26, further comprising the step of placing the stack into a header made from a polymer or an elastomer material.

30. The method for forming an implantable medical connector stack of claim 29, further comprising the step of attaching the header to a sealed housing of an implantable medical device.

31. A method for forming an implantable medical connector stack having easy to install ring grooves for receiving contact springs comprising:

forming a ring groove by sliding a conductive ring contact element and two dielectric seal elements onto an installation rod and into axial engagement with one another; and

placing a canted coil spring into the ring groove by placing the canted coil spring onto the installation rod and sliding the canted coil spring under a bottom wall defined by the conductive ring contact element.

32. A method for forming an implantable medical connector stack having easy to install ring grooves for receiving contact springs comprising:

projecting two axial ends of a conductive ring contact element over two shoulders of two adjacent non-conducting seal elements or under two shoulders of two adjacent dielectric seal elements to form a ring groove comprising a bottom wall made of a conductive material and two side walls each made from a non-conductive material; and

placing a canted coil spring into the ring groove before the conductive ring contact element projects over or under at least one of the two adjacent non-conducting seal elements.

33. A method for forming a connector stack for an implantable medical device having reduced overall length comprising:

inserting a tubular ring contact element into two adjacent seal ring elements to form a ring groove, and

placing a spring into said ring groove.

34. The method of claim 33, wherein the tubular ring contact element is inserted over an exterior shoulder of each of the two adjacent seal ring elements.

35. The method of claim 34, wherein the tubular ring contact element is inserted over an interior shoulder of each of the two adjacent seal ring elements.

36. The method of claim 33, wherein the two adjacent seal ring elements each comprises an annulus and at least one projection defining an interior diameter.