CARBON NANOTUBE HYBRID SYSTEM USING CARBIDE-DERIVED CARBON, A METHOD OF MAKING THE SAME, AN ELECTRON EMITTER COMPRISING THE SAME, AND AN ELECTRON EMISSION DEVICE COMPRISING THE ELECTRON EMITTER

• US 20080248310A1
• Filed: 03/18/2008
• Published: 10/09/2008
• Est. Priority Date: 04/04/2007
• Status: Active Grant

• Current Assignee: Samsung SDI Company Limited
• Original Assignee: Samsung SDI Company Limited
• Inventors: Moon, Hee-Sung, Kim, Jae-Myung, KIM, Yoon-Jin
• Granted Patent: US 7,678,452 B2
• Time in Patent Office: Days
• US Class Current: 428/408
• CPC Class Codes: B82Y 30/00 Nanotechnology for materials or surface science, e.g. nanocomposites
• CPC Class Codes: B82Y 40/00 Manufacture or treatment of nanostructures
• CPC Class Codes: C01B 2202/02 Single-walled nanotubes
• CPC Class Codes: C01B 32/162 characterised by catalysts
• CPC Class Codes: H01J 1/304 Field-emissive cathodes
• CPC Class Codes: H01J 2201/30469 Carbon nanotubes (CNTs)
• CPC Class Codes: H01J 9/025 of field emission cathodes
• CPC Class Codes: Y10S 977/742 Carbon nanotubes, CNTs
• CPC Class Codes: Y10T 428/30 Self-sustaining carbon mass or layer with impregnant or other layer

Abstract

A carbon nanotube hybrid system includes: a carbide-derived carbon prepared by reacting a carbide compound and a halogen group containing gas to extract elements of the carbide compound except carbons; metals supported on the carbide-derived carbon or remaining in the carbide-derived carbon; and carbon sources from which carbon nanotubes are grown from the carbide-derived carbon. A method of preparing the carbon nanotube hybrid system includes preparing the carbide-derived carbon, extracting elements therefrom, and growing carbon nanotubes from the carbide-derived carbon. The carbon nanotube hybrid system has excellent uniformity and a long lifetime. An electron emitter having improved electron emitting properties can be inexpensively prepared using the carbon nanotube hybrid system compared to conventional carbon nanotubes. An electron emission device having excellent electron emitting properties can be prepared using the electron emitter.

Claims

1. A carbon nanotube hybrid system, comprising:

carbide-derived carbon formed by reacting a carbide compound and a halogen group containing gas to extract elements of the carbide compound except carbon;

a metal supported on the carbide-derived carbon; and

carbon nanotubes grown on the carbide-derived carbon from a supplied carbon source.

2. The carbon nanotube hybrid system of claim 1, wherein the metal is at least one of Ni, Co, Fe, or W in an amount of 0.1 to 20 parts by weight based on 100 parts by weight of the total amount of the metal and the carbide-derived carbon.

3. The carbon nanotube hybrid system of claim 2, wherein the metal further comprises Mo.

4. The carbon nanotube hybrid system of claim 1, wherein the carbon nanotubes grow in a same direction or in random directions.

5. The carbon nanotube hybrid system of claim 4, wherein the carbon nanotubes grow perpendicularly to a surface of the carbide-derived carbon.

6. The carbon nanotube hybrid system of claim 1, wherein the carbide-derived carbon has intensity ratios of a graphite G band at 1590 cm⁻

1 to a disordered-induced D band at 1350 cm<sup>−

1</sup> in the range of 0.3 to 5 when analyzed using Raman peak analysis.

7. The carbon nanotube hybrid system of claim 1, wherein a B.E.T. surface area of the carbide-derived carbon is greater than 950 m²/g.

8. The carbon nanotube hybrid system of claim 1, wherein the carbide-derived carbon has a weak peak or a wide single peak of a graphite (002) surface at 2θ

=25°

when analyzed using X-ray diffraction.

9. The carbon nanotube hybrid system of claim 1, wherein an electron diffraction pattern of the carbide-derived carbon is a halo-pattern of amorphous carbon when analyzed using electron microscopy.

10. The carbon nanotube hybrid system of claim 1, wherein the carbide compounds comprise at least one carbide compound selected from the group consisting of SiC₄, B₄C, TiC, zirconium carbide, Al₄C₃, CaC₂, titanium tantalum carbide, molybdenum tungsten carbide, titanium carbonitride, and zirconium carbonitride.

11. The carbon nanotube hybrid system of claim 1, wherein all elements of the carbide compound except carbon are extracted.

12. The carbon nanotube hybrid system of claim 1, wherein the metal supported on the carbide-derived carbon is derived from the carbide compound and not extracted therefrom by the halogen group containing gas.

13. The carbon nanotube hybrid system of claim 1, wherein the carbide-derived carbon comprises pores, and the carbon nanotubes grow from the pores of the carbide-derived carbon.

14. The carbon nanotube hybrid system of claim 13, wherein the carbide-derived carbon further comprises surfaces, and the carbon nanotubes grow from the surfaces of the carbide-derived carbon.

19. An electron emitter, comprising:

a carbon nanotube hybrid system according to claim 1.

20. An electron emission device, comprising:

an electron emitter according to claim 19.

15. A method of preparing a carbon nanotube hybrid system, the method comprising:

extracting all elements of a carbide compound except carbon by reacting the carbide compound and a halogen group containing gas;

mixing the carbide-derived carbon with a catalyst metal-containing compound and performing a hydrogen reduction reaction to transfer a catalyst metal from the catalyst metal-containing compound to the carbide-derived carbon; and

reacting the prepared carbide-derived carbon and a carbon source to grow carbon nanotubes from the prepared carbide-derived carbon.

16. A method of preparing a carbon nanotube hybrid system, the method comprising:

extracting elements of a carbide compound except carbon by reacting the carbide compound and a halogen group containing gas; and

reacting the carbide-derived carbon and a carbon source to grow carbon nanotubes from the prepared carbide-derived carbon.

17. The method of claim 16, wherein a metal remains in the carbide-derived carbon after the extracting of the elements of the carbide compound.

18. The method of claim 17, wherein the metal remains in an amount in the range of 0.1 to 20 parts by weight based on 100 parts by weight of a total amount of the metal and the carbide-derived carbon.