RECOVERING HEAT ENERGY

• US 20080252078A1
• Filed: 04/16/2007
• Published: 10/16/2008
• Est. Priority Date: 04/16/2007
• Status: Active Grant

• Current Assignee: Clean Energy HRS LLC
• Original Assignee: TurboGenix, Inc.
• Inventors: Myers, Scott R., Miller, Robert
• Granted Patent: US 7,841,306 B2
• Time in Patent Office: Days
• US Class Current: 290/52
• CPC Class Codes: F01D 15/10 Adaptations for driving, or combinations with, electric generators
• CPC Class Codes: F02C 1/05 characterised by the type or source of heat, e.g. using nuclear or solar energy
• CPC Class Codes: F02C 1/105 construction; details

Abstract

Some embodiments of a generator system can be used with the working fluid in a Rankine cycle. For example, the generator system can be used in a Rankine cycle to recover heat from one of a number of commercial applications and to convert that heat energy into electrical energy. In particular embodiments, the generator system may include a turbine generator apparatus to generate electrical energy and a liquid separator arranged upstream of the turbine generator apparatus.

Claims

1. A method of using a turbine generator system, comprising:

pumping a working fluid in a Rankine cycle from a low pressure reservoir toward at least one commercial compressor interstage cooler;

heating the working fluid from the heat energy recovered from one or more compression stages of the commercial compressor interstage cooler, at least a portion of the working fluid being pressurized and heated to a gaseous state;

directing the heated and pressurized working fluid toward a turbine generator apparatus, the turbine generator apparatus including an inlet conduit to direct the working fluid toward a turbine wheel that is rotatable in response to expansion of the working fluid;

generating electrical energy from the rotation of the turbine wheel, the turbine wheel being coupled to a rotor of an electrical energy generator that rotates within a stator of the electrical energy generator.

2. The method of claim 1, further comprising directing the working fluid toward one or more heat exchanges to heat the working fluid from the heat energy recovered from at least two compression stages of the commercial compressor interstage cooler.

3. The method of claim 1, further comprising separating a liquid state portion of the heated and pressurized working fluid from a gaseous state portion of the heated and pressurized working fluid before the working fluid is delivered to the turbine generator apparatus.

4. The method of claim 3, wherein the liquid state portion is separated using a cyclone separator device, the cyclone separator device being arranged in the Rankine cycle upstream of the turbine generator apparatus.

5. The method of claim 1, wherein the rotor of the electrical energy generator is arranged on an outlet side of the turbine wheel.

6. The method of claim 5, further comprising cooling at least a portion of the electrical energy generator with the working fluid exiting to the outlet side of the turbine wheel.

7. The method of claim 1, wherein the Rankine cycle is an organic Rankine cycle, and the working fluid comprises high molecular mass organic fluid.

8. The method of claim 7, further comprising cycling the working fluid through the organic Rankine cycle while inhibiting seepage of the working fluid to an environment external to the organic Rankine cycle.

9. The method of claim 1, further comprising transporting a system package that houses the turbine generator apparatus, a liquid separator, a fluid pump device, and the low pressure reservoir for the working fluid, the system package having a width of less than about 50 inches and a height of less than about 80 inches so as to fit through a double-door passage.

10. The method claim of claim 9, wherein system package has a width of about 48 inches or less and a height of about 78 inches or less.

11. A method of using a turbine generator system, comprising:

pumping a working fluid in a Rankine cycle from a low pressure reservoir toward at least one commercial exhaust oxidizer;

heating the working fluid from heat energy recovered from the commercial exhaust oxidizer, at least a portion of the working fluid being pressurized and heated to a gaseous state;

directing the heated and pressurized working fluid toward a turbine generator apparatus, the turbine generator apparatus including an inlet conduit to direct the working fluid toward a turbine wheel that is rotatable in response to expansion of the working fluid;

generating electrical energy from the rotation of the turbine wheel, the turbine wheel being coupled to a rotor of an electrical energy generator that rotates within a stator of the electrical energy generator.

12. The method of claim 11, further comprising directing the working fluid to a heat exchanger arranged proximate to an exhaust conduit of the commercial exhaust oxidizer, the heat exchanger transferring heat energy recovered from the commercial exhaust oxidizer to the working fluid.

13. The method of claim 11, further comprising separating a liquid state portion of the heated and pressurized working fluid from a gaseous state portion of the heated and pressurized working fluid before the working fluid is delivered to the turbine generator apparatus.

14. The method of claim 13, wherein the liquid state portion is separated using a cyclone separator device, the cyclone separator device being arranged in the Rankine cycle upstream of the turbine generator apparatus.

15. The method of claim 11, wherein the rotor of the electrical energy generator is arranged on an outlet side of the turbine wheel.

16. The method of claim 15, further comprising cooling at least a portion of the electrical energy generator with the working fluid exiting to the outlet side of the turbine wheel.

17. The method of claim 11, wherein the Rankine cycle is an organic Rankine cycle, and the working fluid comprises high molecular mass organic fluid.

18. The method of claim 17, further comprising cycling the working fluid through the organic Rankine cycle while inhibiting seepage of the working fluid to an environment external to the organic Rankine cycle.

19. The method of claim 11, further comprising transporting a system package that houses the turbine generator apparatus, a liquid separator, a fluid pump device, and the low pressure reservoir for the working fluid, the system package having a width of less than about 50 inches and a height of less than about 80 inches so as to fit through a double-door passage.

20. The method claim of claim 19, wherein system package has a width of about 48 inches or less and a height of about 78 inches or less.