BATTERY INCLUDING A FLUID MANAGER

• US 20080254341A1
• Filed: 09/10/2007
• Published: 10/16/2008
• Est. Priority Date: 04/12/2007
• Status: Abandoned Application

• Current Assignee: Eveready Battery Company Incorporated (Energizer Holdings, Inc.)
• Original Assignee: Eveready Battery Company Incorporated (Energizer Holdings, Inc.)
• Inventors: Langan, Richard A., Bailey, John C., Jones, Steven D., Cole, Matthew, Wyndham Madden, John David
• Application Number:
  US11/852,516
• Publication Number:
  US 20080254341A1
• Time in Patent Office: Days
• US Class Current: 429/35
• CPC Class Codes: H01M 12/065 with plate-like electrodes or stacks of plate-like electrodes
• CPC Class Codes: H01M 8/04089 of gaseous reactants
• CPC Class Codes: H01M 8/04201 Reactant storage and supply, e.g. means for feeding, pipes
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

An electrochemical cell having a fluid consuming electrode and a fluid regulating system for controlling the rate of entry of fluids into the cell. The fluid regulating system may include a valve for controlling the rate of entry of fluids into the cell and an actuator for operating the valve. The actuator comprises an ionic polymer that responds to changes in a potential applied across the actuator to open or close the valve. In one embodiment, the actuator comprises at least one conducting polymer. In one embodiment, the actuator comprises polypyrrole, at least one polypyrrole derivative, or mixtures of two of more thereof.

Claims

1. A battery comprising:

a cell housing having at least one fluid entry port;

a first electrode disposed within the cell housing;

a second electrode disposed within the cell housing; and

a fluid regulating system disposed so as to selectively allow fluid to enter into the at least one fluid entry port, the fluid regulating system comprising;

a valve for controlling the rate of passage of the fluid to one or both of the first and second electrodes, and

an actuator for operating the valve, the actuator comprising at least one conducting polymer, at least one ionic polymer-metal composite, or combinations of two or more thereof.

2. The battery according to claim 1, wherein the valve is formed by the actuator.

3. The battery according to claim 2, wherein the valve comprises an actuator sheet disposed about the at least one entry port so as to cover the at least one entry port when the valve is in a closed position.

4. The battery according to claim 3, wherein the valve is opened by applying a voltage across the actuator such that at least a portion of the actuator sheet is displaced away from the at least one entry port and the fluid can move through the entry port.

5. The battery according to claim 1, wherein the valve comprises a plate disposed adjacent an outer surface of the cell housing, the plate being moveable relative to the outer surface of the cell housing and having at least one aperture for communicating with the at least one entry port when the at least one aperture is moved into alignment with the at least one entry port, and the actuator operates the valve by moving the plate upon application of a voltage across the actuator.

6. The battery according to claim 1, wherein the actuator comprises at least one conducting polymer chosen from polypyrrole, at least one polypyrrole derivative, polyacetylene, at least one polyacetylene derivative, polyaniline, at least one polyaniline derivative, polyphenylene, at least one polyphenylene derivative, polythiophene, at least one polythiophene derivative, polyethylenedioxythiophene, at least one polyethylenedioxythiophene derivative, polyphenylenevinylene, at least one polyphenylenevinylene derivative, polyphenylenesulfide, at least one polyphenylenesulfide derivative, polyfluorence, at least one polyfluorene derivative, poly(p-pyridine), at least one poly(p-pyridine) derivative, poly(p-pyridalvinylene), at least one poly(p-pyridalvinylene) derivative, polythiophenevinylene, at least one polythiophenevinylene derivative, polyfuran, at least one polyfuran derivative, or mixtures of two or more thereof.

7. The battery according to claim 6, wherein the conducting polymer further comprises at least one ion chosen from tetrafluoroborate, trifluoromethanesulfonate, hexafluorophosphate, dodecylbenzene sulfonic acid, nitrate, methylsulfonate, or mixtures of two or more thereof.

8. The battery according to claim 1, wherein the actuator comprises at least one conducting polymer chosen from polypyrrole, at least one polypyrrole derivative, or mixtures of two or more thereof.

9. The battery according to claim 8, wherein the polypyrrole, the at least one polypyrrole derivative, or both the polypyrrole and the at least one polypyrrole derivative further comprises at least one hexafluorophosphate ion.

10. The battery according to claim 1, wherein the actuator comprises at least one conducting polymer and is operated in an electrolyte comprising, sodium chloride, sodium acetate, sodium hexafluorophosphate, 1-butyl-3-methyl imidazolium tetrafluoroborate, at least one phosphonium based ionic liquid, at least one imidazolium based ionic liquid, or mixtures of two or more thereof.

11. The battery according to claim 1, wherein the actuator comprises a first conducting polymer component for opening the valve, and a second conducting polymer component for closing the valve.

12. The battery according to claim 11, wherein the first conducting polymer component, the second conducting polymer component, or the first conducting polymer component and the second conducting polymer component comprise polypyrrole, at least one polypyrrole derivative, or mixtures of two or more thereof.

13. The battery according to claim 1, wherein the valve comprises two adjacent plates, each having a plurality of corresponding apertures that align when the valve is open.

14. The battery according to claim 13, wherein the actuator is capable of exerting a force of at least 0.25 N.

15. The battery according to claim 1, wherein the battery is a sole source of power to operate the valve.

16. The battery according to claim 1, wherein the battery provides at least a portion of the power to operate the valve.

17. The battery according to claim 1, further comprising a control circuit to optionally provide additional power to operate the valve.

18. A battery comprising:

a cell housing having at least one fluid entry port for the passage of a fluid into the cell housing;

a first fluid consuming electrode disposed within the cell housing;

a second electrode disposed within said cell housing; and

a fluid regulating system disposed so as to selectively allow fluid to enter into the at least one fluid entry port so as to reach the first fluid consuming electrode, the fluid regulating system comprising;

a valve for adjusting the rate of passage of the fluid into the fluid consuming electrode, the valve comprising an actuator overlying the at least one entry port, the actuator comprising (i) a first actuator layer comprising at least one conducting polymer, (ii) a second actuator layer comprising at least one conducting polymer, and (iii) a separator disposed between the first and second actuator layers.

19. The battery according to claim 18, wherein the first actuator layer, the second actuator layer, or the first actuator layer and the second actuator layer comprise polypyrrole, at least one polypyrrole derivative, or combinations of two or more thereof.

20. The battery according to claim 18, wherein the actuator is encapsulated by an encapsulation layer.

21. The battery according to claim 20, wherein the encapsulation layer comprises a substantially conformable film.

22. The battery according to claim 20, wherein the encapsulation layer comprises silicone, parylene, or a mixture thereof.

23. The battery according to claim 20, wherein the encapsulation layer has a thickness of from 0.1 μ

m to 10 μ

m.

24. The battery according to claim 18, wherein the actuator covers the at least one entry port when the valve is in a closed position, and, upon applying a potential across the actuator, at least a portion of the actuator is displaced away from the entry port to an open position such that the entry port is at least partially uncovered.

25. The battery according to claim 24, wherein the actuator returns to a closed position upon changing the potential applied across the actuator.

26. The battery according to claim 24, wherein the actuator is moveable to a first open position that is intermediate a fully open position and the closed position.

27. The battery according to claim 24, wherein the battery is a sole source of power to operate the valve.

28. The battery according to claim 18, further comprising an oil layer disposed between the actuator and the entry port to facilitate sealing between the valve and the fluid entry port when the valve is in a closed position.

29. A battery cell comprising:

a housing comprising a plurality of entry ports arranged substantially in a first row;

a first fluid consuming electrode disposed within the cell housing;

a second electrode disposed within the cell housing; and

a fluid regulating system, the fluid regulating system comprising a valve for adjusting the rate of passage of the fluid into the fluid consuming electrode, the valve comprising an actuator sheet comprising at least one conducting polymer, at least one ionic polymer-metal composite, or mixtures of two or more thereof;

wherein the actuator sheet is dimensioned to cover the first row of entry ports when the valve is in a closed position, and the valve is moveable to an open position by applying a voltage across the actuator so as to cause at least a portion of the actuator sheet to be displaced away from at least one entry port.

30. The battery cell according to claim 29, wherein the actuator sheet has a length and a width, the length being disposed generally parallel with the first row of entry ports, and the valve is moveable to an open position by the actuator sheet being displaced along the length of the actuator sheet.

31. The battery cell according to claim 29, wherein the actuator sheet has a length and a width, the length being disposed generally parallel with the first row of entry ports, and the valve is moveable to an open position by the actuator sheet being displaced along the width of the actuator sheet.

32. The battery cell according to claim 29, further comprising an oil layer disposed between the actuator sheet and the entry ports to facilitate sealing when the valve is in the closed position.

33. The battery cell according to claim 29, wherein the battery cell is the sole source of power to operate the valve.

34. The battery cell according to claim 29, wherein the actuator sheet comprises polypyrrole, at least one polypyrrole derivative, or mixtures of two or more thereof.

35. The battery according to claim 29, wherein the actuator sheet is encapsulated by an encapsulation layer.

36. The battery according to claim 35, wherein the encapsulation layer comprises a substantially conformable film.

37. The battery according to claim 35, wherein the encapsulation layer comprises silicone, parylene, or a mixture thereof.

38. The battery according to claim 35, wherein the encapsulation layer has a thickness of from 0.1 μ

m to 10 μ

m.

39. A battery comprising:

at least one fluid consuming cell comprising;

a cell housing comprising at least one fluid entry port for the passage of fluid into the cell,

a first fluid consuming electrode disposed within the cell housing, and

a second electrode within the cell housing; and

a fluid regulating system comprising;

a valve for adjusting the rate of passage of the fluid to the fluid consuming electrode, the valve comprising (i) a first plate having a first end and a second end opposite the first end, the first plate being stationary relative to the at least one fluid consuming electrode, and (ii) a second plate, the second plate being moveable relative to the first plate so as to open and close the valve, and

an actuator system for operating the valve, the actuator system comprising (i) a first actuator for opening the valve, the first actuator having opposing ends, one end being attached to the second plate, and the other end being attached to the first plate adjacent the first end of the first plate, and (ii) a second actuator for closing the valve, the second actuator having opposing ends, one end of the second actuator being attached to the second plate, and the other end of the second actuator being attached to the first plate adjacent the second end of the first plate,

wherein the first and second actuators each comprise at least one conducting polymer component.