Method and Device for Treating Fibrous Wastes for Recycling

• US 20080256981A1
• Filed: 07/27/2005
• Published: 10/23/2008
• Est. Priority Date: 07/29/2004
• Status: Abandoned Application

• Current Assignee: Saint-Gobain Isover (Compagnie De Saint-Gobain)
• Original Assignee: Saint-Gobain Isover (Compagnie De Saint-Gobain)
• Inventors: Joubaud, Laurent, Jacques, Remi, Palmieri, Biagio, Maugendre, Stephane
• Application Number:
  US11/572,620
• Publication Number:
  US 20080256981A1
• Time in Patent Office: Days
• US Class Current: 65/19
• CPC Class Codes: C03B 2211/22 by direct combustion in the melt
• CPC Class Codes: C03B 3/02 combined with preheating, premelting or pretreating the glass-making ingredients, pellets or cullet
• CPC Class Codes: C03B 3/026 by charging the ingredients into a flame, through a burner or equivalent heating means used to heat the melting furnace
• CPC Class Codes: C03B 5/005 of glass-forming waste materials disposal or transformation of solid waste in general B09B; treatment of radioactive waste G21F9/00
• CPC Class Codes: C03B 5/12 in shaft furnaces C03B5/02 takes precedence
• CPC Class Codes: C03B 5/20 Bridges, shoes, throats, or other devices for withholding dirt, foam, or batch
• CPC Class Codes: C03B 5/2353 by combustion with pure oxygen or oxygen-enriched air, e.g. using oxy-fuel burners or oxygen lances
• CPC Class Codes: C03B 5/2356 Submerged heating, e.g. by using heat pipes, hot gas or submerged combustion burners bubblers C03B5/193
• CPC Class Codes: C03C 1/024 Chemical treatment of cullet or glass fibres
• CPC Class Codes: F23G 2900/7005 Incinerating used asbestos
• CPC Class Codes: F23G 5/085 High-temperature heating means, e.g. plasma, for partly melting the waste
• CPC Class Codes: F23L 7/007 Supplying oxygen or oxygen-enriched air
• CPC Class Codes: Y02E 20/34 Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
• CPC Class Codes: Y02P 40/50 Glass production, e.g. reusing waste heat during processing or shaping

Abstract

The invention relates to a method for treating wastes, in particular from the production of mineral fibres such as fibreglass wool or rock fibres associated with organic binders and optionally with water or other metal and/or organic matters consisting in fusing a waste mass (9) by supplying a pure oxygen or an oxygen-enriched air in order to obtain a mineral material usable in the form of a vitreous raw material for glass melting and in inputting energy by means of at least one burner submerged under the waste mass (9). A device for carrying out said method is also disclosed.

Claims

1-14. -14. (canceled)

15. :

A method for treating waste to obtain a mineral material useable as a vitreous raw material in a glass melting process, comprising a step for melting a waste mass by the input, to said waste mass, of pure oxygen or oxygen-enriched air through feeding means, characterized in that energy is also added via at least one burner submerged under the waste mass, said burner being a device supplying at least one oxidizer and at least one gaseous fuel in which, or directly after which, these reactants are blended in order to create an exothermic combustion reaction and in that said means for feeding pure oxygen or oxygen-enriched air are placed on the support for said waste mass, said waste being of the glass wool or rock wool fiber type combined with organic binders and optionally water or other metallic and/or organic materials.

16. :

The method as claimed in claim 15, characterized in that the melting step uses an input of oxygen-enriched air containing at least 40% oxygen.

17. :

The method as claimed in claim 15, characterized in that the combustion gases are discharged from at least one burner directly submerged in said waste mass.

18. :

The method as claimed in claim 15, characterized in that said submerged burner(s) is/are controlled in order to preserve the waste mass in the form of a stable heap above the burners.

19. :

A device for implementing the method as claimed in claim 15, characterized in that it comprises a vessel built of refractory materials forming a hearth (3), walls (2) and a roof (4), a support (3, 12) for the heap of fibrous waste (9) on which means for feeding pure oxygen or oxygen-enriched air (8) are placed, and at least one submerged burner (11) placed on the hearth (3) and/or on a wall (2), said burner being a device supplying at least one oxidizer and at least one gaseous fuel in which, or directly after which, these reactants are blended in order to create an exothermic combustion reaction.

20. :

The device as claimed in claim 19, characterized in that said support for the heap of fibrous waste (9) consists of the hearth (3) of said device.

21. :

The device as claimed in claim 19, characterized in that said burners (11) are arranged in a zone substantially vertically below the top of the heap of fibrous waste.

22. :

The device as claimed in the claim 21, characterized in that said burners (11) are distributed symmetrically about a vertical axis passing through the top of the heap of fibrous materials.

23. :

The device as claimed in the claim 22, characterized in that said burners are at least three in number and their total makes an odd number.

24. :

The device as claimed in claim 19, characterized in that said support for the heap of fibrous waste (9) consists of a grille (12) located above the hearth (3).

25. :

The device as claimed in claim 24, characterized in that said grille (12) is made from a metallic material cooled by water circulation.

26. :

The device as claimed in claim 25, characterized in that said grille (12) consists of tubes comprising two cylindrical and concentric lines, one internal line fed with oxygen and one external line used for cooling by water circulation, branch connections being placed at regular intervals in the internal line to supply the furnace with oxygen.

27. :

The device as claimed in claim 19, characterized in that said burner(s) (11) is/are composed of a cooling system of the water box type and a central line supplied with gaseous fuel around which one or more lines are placed concentrically, supplied with oxidizer or oxygen, all of these cylindrical section lines terminating in the burner nozzle.