Phase change cooled electrical bus structure

• US 20080266803A1
• Filed: 04/30/2007
• Published: 10/30/2008
• Est. Priority Date: 04/30/2007
• Status: Abandoned Application

• Current Assignee: Rockwell Automation Technologies Incorporated (Rockwell Automation, Inc.)
• Original Assignee: Rockwell Automation Technologies Incorporated (Rockwell Automation, Inc.)
• Inventors: Weiss, Bruce W., Radosevich, Lawrence D., Lukaszewski, Richard A., Golhardt, Neil, Day, Scott Duane
• Application Number:
  US11/796,976
• Publication Number:
  US 20080266803A1
• Time in Patent Office: Days
• US Class Current: 361/700
• CPC Class Codes: H01L 2224/49113 the connectors connecting different bonding areas on the semiconductor or solid-state body to a common bonding area outside the body, e.g. converging wires
• CPC Class Codes: H01L 2224/49175 Parallel arrangements
• CPC Class Codes: H01L 2224/73265 Layer and wire connectors
• CPC Class Codes: H02K 11/33 Drive circuits, e.g. power electronics H02K11/38 takes precedence
• CPC Class Codes: H02K 9/225 Heat pipes
• CPC Class Codes: H02M 7/003 Constructional details, e.g. physical layout, assembly, wiring or busbar connections

Abstract

A technique for cooling electrical bus structures is disclosed, in which a phase change heat spreader is thermally coupled to the bus. A continuous phase change cycle occurs within the heat spreader to draw heat from the bus during operation. The heat spreader may be planar, and extend over an area greater then the surface area of the bus to enhance cooling and to render the overall assembly more isothermal. The heat spreader may be placed near bus joints and circuits to remove heat caused by increased resistance at such locations.

Claims

1. An electrical power bus comprising:

an electrical bus member; and

a phase change heat spreader disposed adjacent to the bus member and configured to draw heat from the bus member during operation.

2. The electrical power bus of claim 1, wherein the bus member is mechanically coupled to a second bus member at a joint, and wherein the phase change heat spreader is disposed adjacent to the joint.

3. The electrical power bus of claim 2, wherein the phase change heat spreader extends over an area greater than an area of the joint.

4. The electrical power bus of claim 1, wherein the bus member is electrically coupled to a power electronic circuit, and wherein the phase change heat spreader extends from a point adjacent to the circuit.

5. The electrical power bus of claim 1, comprising a dielectric material disposed between the bus member and the phase change heat spreader.

6. The electrical power bus of claim 1, wherein the bus member forms a part of the phase change heat spreader.

7. The electrical power bus of claim 1, wherein the bus member and the phase change heat spreader are generally planar and the phase change heat spreader is disposed generally parallel to the bus member.

8. The electrical power bus of claim 1, wherein the phase change heat spreader includes an evaporator side adjacent to the bus member, a wick structure for channeling condensate to the evaporator side, a condenser side opposite the evaporator side, and a cooling medium sealed between the evaporator side and the condenser side at a partial pressure that permits evaporation and condensation of the cooling medium during operation.

9. The electrical power bus of claim 8, wherein the wick structure includes a primary wick structure disposed adjacent to the evaporator side and a secondary wick structure extending from the condenser side to the primary wick structure for wicking the cooling medium from the condenser to the primary wick structure.

10. The electrical power bus of claim 8, wherein the cooling medium a water-based liquid.

11. An electrical power bus comprising:

a generally planar electrical bus member;

a generally planar phase change heat spreader disposed adjacent to the bus member and configured to draw heat from the bus member during operation; and

a dielectric material disposed between the bus member and the phase change heat spreader.

12. The electrical power bus of claim 11, wherein the bus member is mechanically coupled to a second bus member at a joint, and wherein the phase change heat spreader is disposed adjacent to the joint.

13. The electrical power bus of claim 12, wherein the phase change heat spreader extends over an area greater than an area of the joint.

14. The electrical power bus of claim 11, wherein the bus member is electrically coupled to a power electronic circuit, and wherein the phase change heat spreader extends from a point adjacent to the circuit.

15. An electrical power bus comprising:

a first generally planar electrical bus member;

a second generally planar bus member joined to the first bus member at a joint; and

a generally planar phase change heat spreader disposed adjacent to the first bus member at the joint and configured to draw heat from the first bus member during operation.

16. The electrical power bus of claim 15, wherein the phase change heat spreader extends over an area greater than an area of the joint.

17. The electrical power bus of claim 15, comprising a dielectric material disposed between the first bus member and the phase change heat spreader.

18. The electrical power bus of claim 15, wherein the first bus member forms a part of the phase change heat spreader.

19. A method for making an electrical power bus comprising:

disposing a phase change heat spreader adjacent to a bus member to draw heat from the bus member during operation of the bus.

20. The method of claim 19, comprising disposing a dielectric material between the phase change heat spreader and the bus member.

21. A method for making an electrical power bus comprising:

mechanically joining a first bus member to a second bus member at a joint; and

disposing a phase change heat spreader adjacent to the first bus member at the joint to draw heat from the first bus member during operation of the bus.