Fluid Storage and Dispensing System Including Dynamic Fluid Monitoring of Fluid Storage and Dispensing Vessel
First Claim
1. A monitoring system for monitoring fluid in a fluid supply vessel during operation including dispensing of fluid from the fluid supply vessel, said monitoring system including (i) one or more sensors for monitoring a characteristic of the fluid supply vessel or the fluid dispensed therefrom, (ii) a data acquisition module operatively coupled to the one or more sensors to receive monitoring data therefrom and responsively generate an output correlative to the characteristic monitored by the one or more sensors, and (iii) a processor and display operatively coupled with the data acquisition module and arranged to process the output from the data acquisition module and responsively output a graphical representation of fluid in the fluid supply vessel.
9 Assignments
0 Petitions
Accused Products
Abstract
A monitoring system (100) for monitoring fluid in a fluid supply vessel (22, 24, 26, 28, 108) during operation including dispensing of fluid from the fluid supply vessel. The monitoring system includes (i) one or more sensors (114, 126) for monitoring a characteristic of the fluid supply vessel or the fluid dispensed therefrom, (ii) a data acquisition module (40, 132, 146) operatively coupled to the one or more sensors to receive monitoring data therefrom and responsively generate an output correlative to the characteristic monitored by the one or more sensors, and (iii) a processor (50, 150) and display (52, 150) operatively coupled with the data acquisition module and arranged to process the output from the data acquisition module and responsively output a graphical representation of fluid in the fluid supply vessel, billing documents, usage reports, and/or resupply requests.
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Citations
120 Claims
- 1. A monitoring system for monitoring fluid in a fluid supply vessel during operation including dispensing of fluid from the fluid supply vessel, said monitoring system including (i) one or more sensors for monitoring a characteristic of the fluid supply vessel or the fluid dispensed therefrom, (ii) a data acquisition module operatively coupled to the one or more sensors to receive monitoring data therefrom and responsively generate an output correlative to the characteristic monitored by the one or more sensors, and (iii) a processor and display operatively coupled with the data acquisition module and arranged to process the output from the data acquisition module and responsively output a graphical representation of fluid in the fluid supply vessel.
- 20. A method of monitoring fluid in a fluid supply vessel during operation including dispensing of fluid from the fluid supply vessel, said method including (i) monitoring a characteristic of the fluid supply vessel or the fluid dispensed therefrom, (ii) acquiring data from said monitoring and responsively generating an output correlative to the monitoring characteristic, and (iii) processing the output from the data acquiring and responsively outputting a graphical representation of fluid in the fluid supply vessel.
- 36. A monitoring system for monitoring fluid in a fluid supply vessel during operation including dispensing of fluid from the fluid supply vessel, said monitoring system including (i) one or more sensors for monitoring a characteristic of the fluid supply vessel or the fluid dispensed therefrom, (ii) a data acquisition apparatus operatively coupled to the one or more sensors to receive monitoring data therefrom and responsively generate an output correlative to the characteristic monitored by the one or more sensors, and (iii) a processor operatively coupled with the data acquisition apparatus and arranged to process the output from the data acquisition apparatus and responsively generate an output indicative of inventory of fluid in the fluid supply vessel.
- 52. A monitoring system for monitoring material usage during operation including dispensing of material, said monitoring system including (i) one or more sensors for monitoring a characteristic of the dispensing, (ii) a data acquisition apparatus operatively coupled to the one or more sensors to receive monitoring data therefrom and responsively generate an output correlative to the characteristic monitored by the one or more sensors, and (iii) a processor operatively coupled with the data acquisition apparatus and arranged to process the output from the data acquisition apparatus and responsively generate an output indicative of inventory of material available for dispensing.
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62. A semiconductor manufacturing facility, including:
- an ion implanter including a gas box holding a dopant source fluid supply;
at least one sensor adapted to monitor at least one of temperature, pressure and flow rate of dopant source fluid dispensed from the dopant source fluid supply under dispensing conditions;
a data acquisition module installed in the gas box and adapted to receive monitoring signals from the sensor;
an output unit adapted to generate an output correlative to inventory of dopant source fluid in said dopant source fluid supply; and
a communication connection between the data acquisition module and the output unit. - View Dependent Claims (63, 64, 65, 66)
- an ion implanter including a gas box holding a dopant source fluid supply;
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67. A system for determining consumption of dopant source fluid in an ion implanter supplied with dopant source fluid from a dopant source fluid supply in a gasbox of the ion implanter, wherein said dopant source fluid supply includes a sorbent medium having sorptive affinity for the dopant source fluid, and from which adsorbed dopant source fluid is desorbed under dispensing conditions, said system comprising:
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a temperature sensor adapted to sense gasbox temperature T; a pressure monitor adapted for measuring the fluid storage and dispensing vessel pressure P; said dopant source fluid supply comprising a dopant source fluid storage and dispensing vessel of a predetermined size containing a predetermined weight of said sorbent medium; and a monitoring and control system operatively coupled to said temperature sensor and said pressure monitor, and adapted to conduct the steps of; setting an end-point pressure for dispensing dopant source fluid from said dopant source fluid storage and dispensing vessel; determining temperature coefficients dP/dT at various pressures; determining temperature coefficient for said end-point pressure; normalizing measured pressure from said pressure monitor to a predetermined temperature; normalizing said end-point pressure to said predetermined temperature; determining isotherm equations at said predetermined temperature for said sorbent medium and dopant source fluid; and determining, using said isotherm equations, the amount of dopant source fluid remaining in the fluid storage and dispensing vessel.
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73. A system for monitoring fluid inventory in a fluid storage and dispensing vessel containing a storage medium having sorptive affinity for the fluid, from which the fluid is dispensed under dispensing conditions for use in a fluid-utilizing process, said system comprising:
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(a) a database of adsorption isotherm data for the fluid on the storage medium; (b) a monitor adapted to monitor at least one fluid inventory-sensitive variable selected from the group consisting of characteristics of the fluid storage and dispensing vessel, dispensing conditions, characteristics of the dispensed fluid, and characteristics of the fluid-utilizing process, and to responsively generate a monitoring signal correlative to said at least one fluid inventory-sensitive variable; and (c) a processor adapted to receive said monitoring signal and to responsively conduct a signal processing operation correlating said at least one fluid inventory-sensitive variable with information in said database of adsorption isotherm data to generate an output indicative of fluid inventory in said fluid storage and dispensing vessel. - View Dependent Claims (74)
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75. A system for monitoring fluid inventory in a fluid storage and dispensing vessel containing a fluid that is dispensed under dispensing conditions for use in a fluid-utilizing process, said system comprising:
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(a) a monitor adapted to monitor at least one fluid characteristic during dispensing of said fluid, and to responsively generate a monitoring signal correlative to said at least one fluid characteristic; (b) a database of information relevant to determining inventory of fluid in said fluid storage and dispensing vessel during said dispensing; and (c) a processor adapted to process said monitoring signal in a signal processing operation correlating said monitoring signal with information in said database to generate an output indicative of fluid inventory in said fluid storage and dispensing vessel. - View Dependent Claims (76)
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77. A system for monitoring fluid inventory in a fluid storage and dispensing vessel containing a fluid that is dispensed under dispensing conditions for use in a fluid-utilizing process, said system comprising:
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(a) a strain monitor adapted to monitor strain of said fluid storage and dispensing vessel during dispensing of said fluid, and to responsively generate a monitoring signal correlative to said strain; (b) a database of information relevant to determining inventory of fluid in said fluid storage and dispensing vessel during said dispensing; and (c) a processor adapted to process said monitoring signal in a signal processing operation correlating said monitoring signal with information in said database to generate an output indicative of fluid inventory in said fluid storage and dispensing vessel. - View Dependent Claims (78)
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- 79. A method of monitoring fluid in a fluid supply vessel during operation including dispensing of fluid from the fluid supply vessel, said method including (i) monitoring a characteristic of the fluid supply vessel or the fluid dispensed therefrom, (ii) acquiring data from said monitoring, and generating data acquisition signal(s) correlative to the characteristic, and (iii) processing the data acquisition signal(s) and responsively generating an output indicative of inventory of fluid in the fluid supply vessel.
- 95. A method of monitoring material usage during operation including dispensing of material, said monitoring method including (i) monitoring a characteristic of the dispensing, (ii) acquiring data from said monitoring, and generating data acquisition signal(s) correlative to the characteristic, and (iii) processing the data acquisition signal(s) and responsively generating an output indicative of inventory of material available for dispensing.
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105. A method of manufacturing semiconductor products in a semiconductor manufacturing facility, including an ion implanter including a gas box holding a dopant source fluid supply, said method comprising monitoring at least one of temperature, pressure and flow rate of dopant source fluid dispensed from the dopant source fluid supply under dispensing conditions;
- acquiring data in the gas box from said monitoring;
transmitting the acquired data to an output unit adapted to generate an output correlative to inventory of dopant source fluid in said dopant source fluid supply; and
generating said output. - View Dependent Claims (106, 107, 108, 109)
- acquiring data in the gas box from said monitoring;
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110. A method of determining consumption of dopant source fluid in an ion implanter supplied with dopant source fluid from a dopant source fluid supply in a gas box of the ion implanter, wherein said dopant source fluid supply includes a sorbent medium having sorptive affinity for the dopant source fluid, and from which adsorbed dopant source fluid is desorbed under dispensing conditions, and said dopant source fluid supply comprising a dopant source fluid storage and dispensing vessel of a predetermined size containing a predetermined weight of said sorbent medium, said method comprising:
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sensing gas box temperature T; measuring the fluid storage and dispensing vessel pressure P; setting an end-point pressure for dispensing dopant source fluid from said dopant source fluid storage and dispensing vessel; determining temperature coefficients dP/dT at various pressures; determining temperature coefficient for said end-point pressure; normalizing measured pressure from said pressure monitor to a predetermined temperature; normalizing said end-point pressure to said predetermined temperature; determining isotherm equations at said predetermined temperature for said sorbent medium and dopant source fluid; and determining, using said isotherm equations, the amount of dopant source fluid remaining in the fluid storage and dispensing vessel.
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114. A method of monitoring fluid inventory in a fluid storage and dispensing vessel containing a storage medium having sorptive affinity for the fluid, from which the fluid is dispensed under dispensing conditions for use in a fluid-utilizing process, said method comprising:
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(a) providing a database of adsorption isotherm data for the fluid on the storage medium; (b) monitoring at least one fluid inventory-sensitive variable selected from the group consisting of characteristics of the fluid storage and dispensing vessel, dispensing conditions, characteristics of the dispensed fluid, and characteristics of the fluid-utilizing process; (c) generating a monitoring signal correlative to said at least one fluid inventory-sensitive variable; (d) processing said monitoring signal in a signal processing operation correlating said at least one fluid inventory-sensitive variable with information in said database of adsorption isotherm data to generate an output indicative of fluid inventory in said fluid storage and dispensing vessel. - View Dependent Claims (115)
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116. A method of monitoring fluid inventory in a fluid storage and dispensing vessel containing a fluid that is dispensed under dispensing conditions for use in a fluid-utilizing process, said method comprising:
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(a) monitoring at least one fluid characteristic during dispensing of said fluid; (b) generating a monitoring signal correlative to said at least one fluid characteristic; (c) providing a database of information relevant to determining inventory of fluid in said fluid storage and dispensing vessel during said dispensing; and (d) processing said monitoring signal in a signal processing operation correlating said monitoring signal with information in said database to generate an output indicative of fluid inventory in said fluid storage and dispensing vessel. - View Dependent Claims (117)
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118. A method of monitoring fluid inventory in a fluid storage and dispensing vessel containing a fluid that is dispensed under dispensing conditions for use in a fluid-utilizing process, said method comprising:
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(a) monitoring strain of said fluid storage and dispensing vessel during dispensing of said fluid; (b) generating a monitoring signal correlative to said strain; (c) providing a database of information relevant to determining inventory of fluid in said fluid storage and dispensing vessel during said dispensing; and (d) processing said monitoring signal in a signal processing operation correlating said monitoring signal with information in said database to generate an output indicative of fluid inventory in said fluid storage and dispensing vessel. - View Dependent Claims (119)
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120. A method of supplying material to a user at a use location from a remote supply location of said material, involving material dispensing by the user at said use location, said method comprising (i) monitoring a characteristic of the dispensing, (ii) acquiring data from said monitoring, and generating data acquisition signal(s) correlative to the characteristic, (iii) processing the data acquisition signal(s) and responsively generating an output indicative of inventory of material available for dispensing, wherein processing is conducted at a billing location remote from a location of usage of said material and said output includes a bill for material dispensed at said location of usage of said material, and (iv) dispatching material from the remote supply location to the use location in response to said output indicative of inventory of material available for dispensing at said use location.
Specification