Refrigerant service port valve for air conditioners

• US 20080289353A1
• Filed: 05/22/2007
• Published: 11/27/2008
• Est. Priority Date: 05/22/2007
• Status: Active Grant

• Current Assignee: A.S. Trust & Holdings Inc.
• Original Assignee: A.S. Trust & Holdings Inc.
• Inventors: Maruya, Richard H., Whitmyre, George M.
• Granted Patent: US 7,730,735 B2
• Time in Patent Office: Days
• US Class Current: 62/292
• CPC Class Codes: F25B 45/00 Arrangements for charging or discharging refrigerant
• CPC Class Codes: Y10T 137/6137 Longitudinal movement of valve
• CPC Class Codes: Y10T 137/7504 Removable valve head and seat unit
• CPC Class Codes: Y10T 137/87941 Each valve and/or closure operated by coupling motion
• CPC Class Codes: Y10T 137/88062 Coaxial oppositely directed seats

Abstract

The refrigerant service port valve for air conditioners has a valve body defining a main fluid conduit adapted for insertion into a coolant line using compression fittings at opposite ends of the conduit. A pedestal is mounted on the exterior conduit wall. The pedestal has a bore therethrough forming a lower service passage that enters the main fluid conduit, and an internally threaded blind bore parallel to the lower service passage. A slider is mounted on the pedestal, the slider having a male quick connect fitting defining an upper service passage. The upper service passage may be aligned with the lower service passage in an open position to service the system, or the slider may be moved to align the upper service passage with the blind bore to access a setscrew, which is raised partially into the upper service passage to lock the valve in a closed position.

Claims

1. A refrigerant service port valve, comprising:

an elongated pipe adapted for inline insertion into a refrigerant system, the pipe defining a main fluid conduit, the pipe having an exterior;

a pedestal rigidly attached to the exterior of the pipe, the pedestal and the pipe having a bore extending therethrough defining a lower service passage communicating with the main service passage, the pedestal further having an internally threaded blind bore defined therein extending parallel to the lower service passage;

a slider slidably mounted on the pedestal;

a service port fitting mounted on the slider, the fitting having an axial bore extending therethrough defining an upper service passage, the slider being movable between a closed position in which the upper service passage is aligned with the blind bore while the slider closes the lower service passage, and an open position in which the upper service passage is aligned with the lower service passage to define a refrigeration service port; and

a setscrew disposed in the blind bore, the setscrew being accessible through the refrigeration service port and movable between a position in which the set screw is entirely disposed in the blind bore to permit sliding the slider to the open position, and a position in which a portion of the setscrew is raised into the upper service passage to lock the slider in the closed position.

2. The refrigerant service port valve according to claim 1, further comprising a flame arrester disposed in said main fluid conduit to prevent flashback and ignition of refrigerant in the system.

3. The refrigerant service port valve according to claim 1, further comprising a check valve cartridge disposed in said main fluid conduit to insure unidirectional flow of refrigerant in the system.

4. The refrigerant service port valve according to claim 1, further comprising:

a flame arrester disposed in said main fluid conduit to prevent flashback and ignition of refrigerant in the system; and

a check valve cartridge disposed in said main fluid conduit to insure unidirectional flow of refrigerant in the system.

5. The refrigerant service port valve according to claim 1, wherein said refrigerant service fitting comprises a male quick connect fitting.

6. The refrigerant service port valve according to claim 5, further comprising a dust cap removably disposed over said male quick connect fitting.

7. The refrigerant service port valve according to claim 1, wherein said setscrew comprises a security screw.

8. The refrigerant service port valve according to claim 1, further comprising means for providing visual indication restricting application of the valve to systems utilizing a hydrocarbon refrigerant.

9. The refrigerant service port valve according to claim 1, further comprising means for providing a fluid-tight seal between said fitting and said pedestal when said slider is in the open position.

10. The refrigerant service port valve according to claim 1, further comprising an O-ring disposed on said pedestal about said lower service passage, the O-ring providing a fluid-tight seal between said upper service passage and said lower service passage when said slider is in the open position.

11. The refrigerant service port valve according to claim 1, further comprising fitting disposed on opposite ends of said pipe adapted for retrofitting said pipe into a legacy automotive air conditioning system in order to permit the legacy system to use a hydrocarbon refrigerant.

12. A refrigerant service port valve, comprising:

an elongated pipe adapted for inline insertion into a refrigerant system, the pipe defining a main fluid conduit, the pipe having an exterior;

a flame arrester disposed in the main fluid conduit to prevent flashback and ignition of refrigerant in the system;

a check valve cartridge disposed in said main fluid conduit to insure unidirectional flow of refrigerant in the system;

a pedestal rigidly attached to the exterior of the pipe, the pedestal and the pipe having a bore extending therethrough defining a lower service passage communicating with the main service passage;

a slider slidably mounted on the pedestal;

a service port fitting mounted on the slider, the fitting having an axial bore extending therethrough defining an upper service passage, the slider being movable between a closed position in which the slider closes the lower service passage, and an open position in which the upper service passage is aligned with the lower service passage to define a refrigeration service port; and

means for locking the slider in the closed position.

13. The refrigerant service port valve according to claim 12, wherein said refrigerant service fitting comprises a male quick connect fitting.

14. The refrigerant service port valve according to claim 12, further comprising means for providing visual indication restricting application of the valve to systems utilizing a hydrocarbon refrigerant.

15. The refrigerant service port valve according to claim 12, wherein said means for locking the slider in the closed position comprises:

an internally threaded blind bore defined in said pedestal extending parallel to the lower service passage, said upper service passage being aligned with the blind bore in the closed position; and

a setscrew disposed in the blind bore, the setscrew being accessible through the refrigeration service port and movable between a position in which the set screw is entirely disposed in the blind bore to permit sliding the slider to the open position, and a position in which a portion of the setscrew is raised into the upper service passage to lock the slider in the closed position.

16. A refrigerant service port valve, comprising:

an elongated pipe adapted for inline insertion into a refrigerant system, the pipe defining a main fluid conduit, the pipe having an exterior;

a pedestal rigidly attached to the exterior of the pipe, the pedestal and the pipe having a bore extending therethrough defining a lower service passage communicating with the main service passage, the pedestal further having an internally threaded blind bore defined therein extending parallel to the lower service passage;

a slider slidably mounted on the pedestal;

a male quick connect fitting mounted on the slider, the fitting having an axial bore extending therethrough defining an upper service passage, the slider being movable between a closed position in which the upper service passage is aligned with the blind bore while the slider closes the lower service passage, and an open position in which the upper service passage is aligned with the lower service passage to define a refrigeration service port; and

a setscrew disposed in the blind bore, the setscrew being accessible through the refrigeration service port and movable between a position in which the set screw is entirely disposed in the blind bore to permit sliding the slider to the open position, and a position in which a portion of the setscrew is raised into the upper service passage to lock the slider in the closed position.

17. The refrigerant service port valve according to claim 16, further comprising means for preventing flashback and ignition of refrigerant from said pipe to the system.

18. The refrigerant service port valve according to claim 17, wherein said means for preventing flashback and ignition comprises a flame arrestor disposed in said main fluid conduit.

19. The refrigerant service port valve according to claim 18, wherein said means for preventing flashback and ignition further comprises a check valve cartridge disposed in said main fluid conduit.

20. The refrigerant service port valve according to claim 16, further comprising means for restricting flow of refrigerant through said main fluid conduit to a uni-directional flow.