Laser Beam Conditioning System Comprising Multiple Optical Paths Allowing for Dose Control

• US 20080291417A1
• Filed: 05/24/2007
• Published: 11/27/2008
• Est. Priority Date: 05/24/2007
• Status: Active Grant

• Current Assignee: ASML Netherlands BV (ASML Holding NV)
• Original Assignee: ASML Netherlands BV (ASML Holding NV)
• Inventors: Vink, Henri Johannes Petrus, De Jager, Pieter Willem Herman, Visser, Huibert, Hendrikus Meijerink, Marcus Gerhardus
• Granted Patent: US 7,714,986 B2
• Time in Patent Office: Days
• US Class Current: 355/67
• CPC Class Codes: G03F 7/70041 by pulsed sources, e.g. multiplexing, pulse duration, interval control or intensity control
• CPC Class Codes: G03F 7/70558 Dose control, i.e. achievement of a desired dose

Abstract

A radiation beam conditioning system comprising at least three optical paths in which the radiation is conditioned.

Claims

1. A radiation beam conditioning system, configured to condition a pulsed beam of radiation for use in a lithographic apparatus, the radiation beam conditioning system comprising:

a radiation beam divider configured to divide the pulsed beam of radiation along at least first, second and third optical paths;

a radiation beam combiner configured to re-combine the pulses of radiation from the at least first, second, and third optical paths to form a single output pulsed beam of radiation; and

a radiation pulse trimmer configured to the pulse of radiation traveling along the first optical path,

wherein the radiation pulse trimmer is configured to trim the pulse of radiation within the first optical path, such that a total amount of energy of the single output pulsed beam of radiation is substantially a predetermined level, and

wherein optical path lengths of the first, second and third optical paths, between the radiation beam divider and the radiation beam combiner, are different.

2. The system of claim 1, further comprising:

a radiation pulse trimmer controller configured to produce a trim control signal;

wherein the radiation pulse trimmer is configured to switch from a first state, in which it is substantially transmissive to radiation within the first optical path, to a second state, in which it is substantially non-transmissive to radiation within the first optical path, in response to the trim control; and

wherein the radiation pulse trimmer controller is configured to determine when to send the trim control signal, such that the total energy of the single output pulsed beam of radiation is substantially the predetermined level.

3. The system of claim 1, further comprising:

a first radiation sensor configured to measure an intensity of radiation in the first optical path; and

a second radiation sensor configured to measure the intensity of the radiation in the second and third optical paths,

wherein the radiation pulse trimmer controller is configured to;

determine total energy in a portion of the pulse of radiation traveling along the second and third optical paths;

to determine a difference between the total energy and the predetermined level;

to monitor an intensity of the radiation traveling along the first optical path during transmission of a portion of the pulse traveling along the first optical path; and

to send the trim control signal when a total energy of the pulse transmitted along the first optical path is substantially equal to the difference.

4. The system of claim 1, wherein a single radiation sensor is configured to measure the total intensity of the radiation in the second and third optical paths.

5. The system of claim 1, further comprising:

separate radiation sensors configured to measure the intensity of the radiation in respective ones of the first, second, and third optical paths.

6. The system of claim 2, wherein the first optical path is provided with a first optical delay, such that the radiation pulse trimmer controller has determined the difference before the portion of the pulse of radiation within the first optical path is detected by the first radiation sensor.

7. The system of claim 6, wherein:

the first optical path is provided with a second optical delay, such that a time for radiation to pass from the position of the first radiation sensor to the radiation pulse trimmer is substantially equal to;

a time for the radiation pulse trimmer controller to determine an updated total of the energy of the pulse transmitted within the first optical path;

determine if this matches the difference;

provide the trim control signal to the radiation pulse trimmer; and

for the radiation pulse trimmer to switch to the second state.

8. The system of claim 3, wherein the radiation pulse trimmer controller includes a controllable time delay between determining that the total energy of the pulse transmitted within the first optical path matches the difference and sending the trim control signal.

9. The system of claim 1, further comprising:

a system controller configured to set the predetermined level in response to a radiation dose desired to be provided to a substrate in the lithographic apparatus.

10. The system of claim 9, further comprising:

an output radiation intensity sensor configured to measure an intensity of the single output pulsed beam of radiation;

wherein the system controller is configured to;

determine the total energy of single output pulsed beam of radiation from the measured single output pulsed beam of radiation; and

adjust a calibration or a setting of at least one of the components of the radiation beam conditioning system from a comparison of the determined total energy and the predetermined level.

11. The system of claim 1, wherein the radiation pulse trimmer comprises:

a pockels cell that is configured to change the polarization state of radiation input in to the pockels cell to an extent dependent on a control voltage applied to it; and

a polarizing filter that is configured to transmit radiation to an extent dependent on the polarization state of the radiation.

12. The system of claim 1, wherein the radiation beam divider is configured to divide the pulsed beam of radiation along four optical paths.

13. The system of claim 1, wherein the radiation beam conditioning system comprises at least one radiation pulse stretcher that is configured to stretch the pulses of radiation, each arranged either before the radiation beam divider or after the radiation beam combiner.

14. A lithographic apparatus, comprising:

a radiation beam conditioning system comprising;

a radiation beam divider configured to divide the pulsed beam of radiation along at least first, second and third optical paths;

a radiation beam combiner configured to re-combine the pulses of radiation from the at least first, second, and third optical paths to form a single output pulsed beam of radiation; and

a radiation pulse trimmer configured to the pulse of radiation traveling along the first optical path,

wherein the radiation pulse trimmer is configured to trim the pulse of radiation within the first optical path, such that a total amount of energy of the single output pulsed beam of radiation is substantially a predetermined level, and

wherein optical path lengths of the first, second and third optical paths, between the radiation beam divider and the radiation beam combiner, are different;

a patterning device configured to pattern the single output pulsed beam of radiation; and

a projection system configured to project the patterned beam onto target portions of a substrate.

15. A device manufacturing method for conditioning a pulsed beam of radiation, for use in imaging a pattern onto a substrate;

the conditioning comprising;

directing the pulsed beam of radiation along at least first, second and third optical paths;

trimming pulses of radiation within the first optical path; and

re-combining the pulses of radiation from the first, second, and third optical paths to form a single output pulsed beam of radiation;

wherein the pulses of radiation within the first optical path are trimmed such that a total energy of the single output pulsed beam of radiation is substantially a predetermined level; and

wherein optical path lengths of the first, second and third optical paths, between the radiation beam being divided and re-combined, are different.

16. An integrated circuit device manufactured according to the method of claim 15.

17. A flat panel display manufactured according to the method of claim 15.