Apparatus and Method for Processing and Distribution of Peishable Food Products

• US 20080292759A1
• Filed: 10/17/2005
• Published: 11/27/2008
• Est. Priority Date: 10/18/2004
• Status: Abandoned Application

• Current Assignee: Foodcap International Ltd.
• Original Assignee: Foodcap International Ltd.
• Inventors: Palmer, Roger Keith
• Application Number:
  US11/665,709
• Publication Number:
  US 20080292759A1
• Time in Patent Office: Days
• US Class Current: 426/389
• CPC Class Codes: A22C 18/00 Plants, factories, or the like for processing meat for processing poultry only A22C21/00; for processing fish only A22C25/00
• CPC Class Codes: A22C 7/0046 Containers in which meat is pressed and moulded
• CPC Class Codes: A23B 4/06 Freezing; Subsequent thawing; Cooling
• CPC Class Codes: A23B 4/16 in the form of gases, e.g. fumigation; Compositions or apparatus therefor
• CPC Class Codes: F25D 17/042 Air treating means within refrigerated spaces air conditioning in general F24F
• CPC Class Codes: G06Q 10/08 Logistics, e.g. warehousing, loading or distribution; Inventory or stock management

Abstract

A method of processing and distributing perishable food products, including the steps of processing the primals and storing in a central location until ordered, a method of containerization of meat products including compression and storage, a method of processing meat products including chilling and monitoring demand, for the meat, a method of processing food products including modifying the atmosphere in the container and altering pressure as necessary, a method of loading containers into a vehicle comprising separate conveying means for loading and unloading, and a conveyor sorting apparatus having an endless belt and an article contacting surface moving substantially perpendicular to the primary conveyor.

Claims

1. A method of processing and distribution of a perishable food product for supplying remote retail outlets with cabinet ready products, the method including the steps of:

placing primal products in a sealable reusable container;

removing the primals from the container and processing the primals into retail products;

storing the retail products in a central storage facility;

receiving a retail order;

selecting retail products in the central storage facility dependent on the retail order, and;

transporting the selected products in a sealable reusable container to a remote retail facility in cabinet ready form.

2. A method as claimed in claim 1 wherein the primals comprise meat primals, and the retail products comprise retail meat products.

3. A method as claimed in claim 1 wherein the retail products are packaged prior to placement in the central storage facility.

4. A method as claimed in claim 1 wherein the primals are placed in a first container and the products selected from the central storage facility are placed in a second sealable reusable container for transport to the retail facility.

5. A method as claimed in claim 4 wherein the primals are stored in the first container for a first period of time for one or more of:

cooling the primals;

inventory purposes;

aging the primals;

production efficiency.

6. A method as claimed in claim 5 wherein the packaged products are stored in the central storage facility for a second period of time selected to improve the shelf life of the product.

7. A method as claimed in claim 4 wherein the first or second period of time is dependent upon the nature of the product.

8. A method as claimed in claim 1 including the method includes sealing the container and modifying the atmosphere within the container after placement of the meat within the container.

9. A method as claimed in claim 8 wherein the atmosphere within the container with the meat therein is a substantially anaerobic atmosphere.

10. A method as claimed in claim 9 wherein the atmosphere comprises CO₂ and one or more other gases excluding oxygen.

11. A method as claimed in claim 8 wherein the atmosphere within the container is modified to provide the desired atmosphere by a gassing process which includes drawing a vacuum in the container and introducing one or more gases to provide the desired atmosphere.

12. A method as claimed in claim 11 wherein the steps of the gassing process may be performed more than once in order to provide the desired atmosphere.

13. A method as claimed in claim 11 wherein the container is placed in a variable pressure chamber to perform the gassing process, the pressure within the variable pressure chamber being reduced or increased to dependent on the pressure within the container to thereby reduce stress on the container.

14. A method as claimed in claim 4 wherein the meat is placed under mechanical pressure within the first container.

15. A method as claimed in claim 1 wherein a cooling means is placed in the container to cool the meat.

16. A method as claimed in claim 1 wherein one or more shelves may be provided in the container to support the primals or the packaged products.

17. A method as claimed in claim 1 wherein the container is provided with an electronically readable identification tag. Preferably the tag is an RFID (Radio Frequency Identification) tag and an ID input is applied to the tag prior to the container being placed in storage.

18. A method as claimed in claim 4 wherein the first container is stored at a temperature which is close to the freezing temperature of the meat but which is not sufficiently low to cause the meat to freeze.

19. A method as claimed in claim 5 wherein the first time period is selected to age the meat.

20. A method as claimed in claim 4 wherein the storage location of the first container and an indication of the age of the meat (for example the time at which the container was placed in storage) is recorded.

21. A method as claimed in claim 1 therein the container while in storage is subjected to an air flow impinging thereon at a velocity in the range of approximately 1 to 2 metres per second, at a temperature of approximately −

2 to 3 degrees Celsius.

22. A method as claimed in claim 1 wherein the container is automatedly delivered to and/or retrieved from storage.

23. A method as claimed in claim 1 wherein the step of processing the meat involves delivering the first container to a production cell.

24. A method as claimed in claim 1 wherein the container is provided to a cleaning facility for reuse.

25. A method as claimed in claim 1 wherein the packaged products leave the production cell in a retail or cabinet ready state.

26. A method as claimed in claim 1 wherein the packaged products are delivered to the central storage facility in an unlabelled condition.

27. A method as claimed in claim 1 wherein the identity of the packaged products in the central storage facility is determined by means other than a label.

28. A method as claim 3 wherein the location of packaged products in the central storage facility is recorded.

29. A method as claimed in claim 3 wherein the location of the packaged products in the central storage facility is used to identify and/or track the packaged products.

30. A method as claimed in claim 3 wherein an indication of the time for which each packaged product has been in the central storage facility is recorded.

31. A method as claimed in claim 30 wherein packaged products for fulfilling a retail order are automatically selected based on at least some of the recorded information.

32. Apparatus for processing and distribution of a perishable food product for supplying remote retail outlets with cabinet ready products, the apparatus including:

a sealable reusable container for storage of primal products;

processing means to process the primals into retail products;

a storage facility in which to store the retail products;

a control system to receive a retail order, select retail products in the central storage facility dependent on the retail order, and;

transport apparatus to transport the selected products in a sealable reuseable container to a remote retail facility in cabinet ready form.

33. A method of containerization of meat in a meat processing or distribution operation comprising the steps of

providing a container having a base and at least one wall dependent therefrom,

providing a compression apparatus and a shelving apparatus,

receiving a meat primal,

selecting one of the compression apparatus or shelving apparatus dependent on the primal,

placing the meat cut in the container on the shelving apparatus or in the compression apparatus,

placing the selected apparatus in the container, and

closing the container.

34. A method as claimed in claim 33 wherein the compression apparatus includes product cooling apparatus.

35. Apparatus for storage, treatment or distribution of meat comprising,

a container having a base and at least one wall dependent therefrom, and

accessory apparatus adapted for disposal within the container, the accessory apparatus being selected from compression apparatus, shelving apparatus or product cooling apparatus or a combination thereof.

36. A method of processing meat, the method comprising the steps of

placing one or more meat primals in a container,

storing the container in a chiller,

monitoring the length of time for which the meat has been stored in the chiller,

monitoring demand for the meat,

and introducing meat into the chiller based on the demand.

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