RELAY RECEPTACLE SHORTING PLUG

• US 20080318467A1
• Filed: 06/19/2007
• Published: 12/25/2008
• Est. Priority Date: 06/19/2007
• Status: Abandoned Application

• Current Assignee: Nu-Di Corporation
• Original Assignee: Nu-Di Corporation
• Inventors: Denomme, Gary M., Bir, Richard L.
• Application Number:
  US11/765,247
• Publication Number:
  US 20080318467A1
• Time in Patent Office: Days
• US Class Current: 439/511
• CPC Class Codes: H01R 13/68 with built-in fuse
• CPC Class Codes: H01R 31/08 Short-circuiting members for bridging contacts in a counterpart

Abstract

A relay receptacle shorting plug to short power contacts of a relay receptacle. The shorting plug includes a base having a plurality of terminals projecting from a first end of the base and the terminals have a physical arrangement to mate with contacts of the relay receptacle. The arrangement of the terminals allows for the shorting plug to be matably inserted into the relay receptacle. The terminals include first and second power terminals and at least one control terminal. The shorting plug also includes a closed conductive pathway between the first and second power terminals so that the shorting plug provides a current pathway between first and second power contacts of the relay receptacle. The relay receptacle shorting plug may provide an elongated structure to facilitate insertion and removal of the shorting plug with respect to the relay receptacle.

Claims

1. A relay receptacle shorting plug, comprising:

a base having a plurality of terminals projecting from a first end of the base and the terminals having a physical arrangement to mate with contacts of a relay receptacle, wherein the arrangement of the terminals allows for the relay receptacle shorting plug to be matably inserted into the relay receptacle, and the terminals include first and second power terminals and at least one control terminal;

a handle extending from a second end of the plug base that provides an elongated structure to facilitate insertion and removal of the relay receptacle shorting plug with respect to the relay receptacle; and

a conductor forming part of a closed conductive pathway between the first and second power terminals so that the relay receptacle shorting plug provides a current pathway between the first and second power contacts of the relay receptacle.

2. The relay receptacle shorting plug according to claim 1, wherein the handle includes the conductor.

3. The relay receptacle shorting plug according to claim 2, wherein the closed conductive pathway includes a fuse.

4. The relay receptacle shorting plug according to claim 3, wherein the fuse is removably retained by a fuse holder.

5. The relay receptacle shorting plug according to claim 4, wherein the fuse holder further includes a cover.

6. The relay receptacle shorting plug according to claim 4, wherein the closed conductive pathway includes a first conductor that electrically couples a first terminal of the fuse holder to one of the power terminals and a second conductor that electrically couples a second terminal of the fuse holder to the other of the power terminals.

7. The relay receptacle shorting plug according to claim 6, further comprising a sleeve disposed around the conductors between the base and the fuse holder.

8. The relay receptacle shorting plug according to claim 7, further comprising adhesive inside the sleeve to bond the sleeve to at least one of the base, the fuse holder, or the conductors.

9. The relay receptacle shorting plug according to claim 7, wherein the sleeve is made from a shrink tubing material and is shrunk around the conductors.

10. The relay receptacle shorting plug according to claim 9, wherein the sleeve is shrunk around at least one of a hub of the base or a hub of the fuse holder.

11. The relay receptacle shorting plug according to claim 1, wherein the at least one control terminal terminates in an open circuit in the relay receptacle shorting plug.

12. The relay receptacle shorting plug according to claim 1, wherein the relay receptacle is one of an original equipment manufacturer (OEM) or vehicle manufacturer standard relay receptacle.

13. The relay receptacle shorting plug according to claim 1, further comprising an illumination device that illuminates to indicate a condition of circuitry connected to the relay receptacle.

14. A vehicle, comprising:

the relay receptacle shorting plug according to claim 1;

a relay receptacle in which the relay receptacle shorting plug is inserted;

a power source that provides electrical energy to the vehicle;

a load device, where the vehicle is configured to provide power from the power source to the load device through the relay receptacle; and

a switch configured to control the power provided to the load device via the relay receptacle.

15. A method for testing an electrical circuit in a vehicle, comprising the steps of:

removing a relay from a relay receptacle, where the relay receptacle is configured such that power is supplied to a load device through power contacts of the relay receptacle;

inserting the relay receptacle shorting plug according to claim 1 into the relay receptacle; and

observing the flow or lack of flow of current through the load.

16. A relay receptacle shorting plug, comprising:

a base having a plurality of terminals projecting from a first end of the base and the terminals having a physical arrangement to mate with contacts of a relay receptacle, wherein the arrangement of the terminals allows for the relay receptacle shorting plug to be matably inserted into the relay receptacle, and the terminals include first and second power terminals and at least one control terminal; and

a fuse holder in an electrical pathway between the first and second power terminals and a fuse retained by the fuse holder to complete a closed conductive pathway between the first and second power terminals so that the relay receptacle shorting plug provides a fused current pathway between first and second power contacts of the relay receptacle.

17. The relay receptacle shorting plug according to claim 16, wherein the relay receptacle is one of an original equipment manufacturer (OEM) or vehicle manufacturer standard relay receptacle.

18. The relay receptacle shorting plug according to claim 16, wherein the fuse holder is in spaced relationship to the base.

19. A relay receptacle shorting plug, comprising:

a base having a cross-sectional shape and size to represent a relay of a vehicle;

a plurality of terminals projecting from a first end of the base, the terminals having a physical arrangement to mate with contacts of a relay receptacle of the vehicle for matable insertion of the relay receptacle shorting plug into the relay receptacle, and the terminals include first and second power terminals and a terminal that represents a relay control terminal; and

a conductive pathway between the first and the second power terminals.

20. The relay receptacle shorting plug of claim 19, wherein the conductive pathway includes a fuse.