Multi-handle thermostatic faucet

• US 20090000026A1
• Filed: 06/29/2007
• Published: 01/01/2009
• Est. Priority Date: 06/29/2007
• Status: Abandoned Application

• Current Assignee: Masco Corporation Of Indiana (Masco Corporation)
• Original Assignee: Masco Corporation Of Indiana (Masco Corporation)
• Inventors: Hanson, James Richard
• Application Number:
  US11/823,896
• Publication Number:
  US 20090000026A1
• Time in Patent Office: Days
• US Class Current: 4/695
• CPC Class Codes: E03C 1/04 Water-basin installations specially adapted to wash-basins or baths valves, faucets, mixing valves, taps F16K
• CPC Class Codes: G05D 23/1346 with manual temperature setting means
• CPC Class Codes: Y10T 137/86815 Multiple inlet with single outlet

Abstract

A thermostatic faucet including a holder configured to be coupled to a mounting deck and a thermostatic valve assembly supported by the holder and configured to be removed from above the deck.

Claims

1. A faucet comprising:

a delivery spout including an outlet and configured to be mounted to a horizontal mounting deck;

a temperature control unit configured to be mounted to the horizontal mounting deck along a first vertical axis and to control the temperature of water supplied to the outlet, the temperature control unit including

a first holder configured to be coupled to, and extend below, the horizontal mounting deck, and

a first valve assembly supported by the first holder;

a hot water inlet line supported by the first holder and releasably fluidly coupled with the first valve assembly;

a cold water inlet line supported by the first holder and releasably fluidly coupled with the first valve assembly;

an outlet water line supported by the first holder and releasably fluidly coupled with the first valve assembly;

a flow control unit configured to be mounted to the horizontal mounting deck along a second vertical axis and to control the flow rate of water supplied to the outlet, the flow control unit including

a second holder configured to be coupled to, and extend below, the horizontal mounting deck in spaced relationship to the first holder, and

a second valve assembly fluidly coupled to the first valve assembly and supported by the second holder; and

wherein the delivery spout, the temperature control unit, and the flow control unit are configured for mounting to the horizontal mounting deck in substantial alignment and within a footprint having a width of less than 4 inches, a length less than 10 inches, and an area less than 40 square inches.

2. The faucet of claim 1, wherein the footprint has a width substantially equal to 3.1 inches, a length substantially equal to 9.6 inches, and an area substantially equal to 29.5 inches.

3. The faucet of claim 1, further comprising:

a first retainer for releasably retaining the first valve assembly within the first holder;

a second retainer for releasably retaining the second valve assembly within the second holder;

wherein the first valve assembly is configured to be removed from the first holder in an upward direction along the first vertical axis from above the mounting deck without uncoupling the first holder from the deck by releasing the first retainer and fluidly uncoupling the hot water inlet line and the cold water inlet line; and

wherein the second valve assembly is configured to be removed from the second holder in an upward direction along the second vertical axis from above the mounting deck without uncoupling the second holder from the mounting deck by releasing the second retainer.

4. The faucet of claim 1, wherein the first holder includes a body extending between upper and lower ends, and a retaining lip extends outwardly from the body proximate the upper end.

5. The faucet of claim 4, further comprising:

a flange including a plurality of interlocking members and configured to be positioned intermediate the retaining lip of the first holder and the mounting deck;

a securing member positioned below the flange and outside of the housing; and

at least one adjustment member extending substantially parallel to the holder and operably coupled to the securing member for moving the securing member relative to the flange.

6. The faucet of claim 1, further comprising a tri-axial adapter including a hot water inlet releasably fluidly coupled with the hot water inlet line, a cold water inlet releasably fluidly coupled with the cold water inlet line, and a mixed water outlet releasably fluidly coupled with the outlet water line, the cold water inlet, the hot water inlet, and the mixed water outlet extending substantially parallel to the vertical axis.

7. The faucet of claim 6, further comprising a flow divider operably coupled to the tri-axial adapter and defining a cold water passageway from the cold water inlet to the first valve assembly and a hot water passageway from the hot water inlet to the first valve assembly.

8. The faucet of claim 3, wherein the first retainer includes a ring having a plurality of outwardly extending tabs configured to be received within slots formed within the holder.

9. The faucet of claim 3, wherein the second retainer includes a bonnet nut threadably coupled to the second valve assembly.

10. The faucet of claim 1, wherein the first valve assembly includes a thermostatic engine configured to adjust water flow to the outlet water line in response to temperature changes.

11. A thermostatic valve comprising:

a holder configured to be coupled to a mounting deck, the holder including a body extending along a longitudinal axis between opposing ends;

a thermostatic cartridge received within the body of the holder;

a hot water inlet in fluid communication with the thermostatic cartridge and configured to be fluidly coupled to a hot water supply;

a cold water inlet in fluid communication with the thermostatic cartridge and configured to be fluidly coupled to a cold water supply; and

a mixed water outlet in fluid communication with the thermostatic cartridge, the thermostatic cartridge configured to control the temperature of water flowing through the mixed water outlet;

wherein the holder is sized to fit within a dimensional envelope having a lateral cross-sectional diameter of less than 2.5 inches.

12. The thermostatic valve of claim 11, wherein the lateral cross-sectional diameter of the dimensional envelope is less than about 2.2 inches, such that the holder may pass completely through an opening in the mounting deck having a diameter of about 2.38 inches.

13. The thermostatic valve of claim 11, further comprising a retainer releasably retaining the thermostatic cartridge within the holder, wherein the thermostatic cartridge is configured to be removed from above the mounting deck along the longitudinal axis.

14. The thermostatic valve of claim 13, wherein the retainer includes a ring having a plurality of outwardly extending tabs configured to be received within slots formed within the holder.

15. The thermostatic valve of claim 11, further comprising a hot water check valve in fluid communication with the hot water inlet and positioned upstream from the thermostatic cartridge, and a cold water check valve in fluid communication with the cold water inlet and positioned upstream from the thermostatic cartridge, the hot water check valve and the cold water check valve being configured to prevent cross-flow between the hot water inlet and the cold water inlet.

16. The thermostatic valve of claim 11, further comprising a flange, wherein the holder includes a retaining lip extending outwardly from the body proximate one of the opposing ends, the flange configured to be positioned intermediate the retaining lip of the holder and the mounting deck.

17. A valve comprising:

a holder configured to be coupled to a mounting deck, the holder including a body extending between upper and lower ends, and a retaining lip extending outwardly from the body proximate the upper end;

a valve cartridge received within the holder;

a retainer releasably retaining the valve cartridge within the holder; and

a flange including a plurality of interlocking members and configured to be positioned intermediate the retaining lip of the holder and the mounting deck.

18. The valve of claim 17, further comprising:

a securing member positioned below the flange and outside of the holder; and

at least one adjustment member extending substantially parallel to the holder and operably coupled to the securing member for driving the securing member in motion relative to the flange.

19. The valve of claim 17, wherein the valve cartridge is configured to be removed from the housing in an upward direction from above the mounting deck by releasing the retainer.

20. The valve of claim 17, further comprising a hot water check valve and a cold water check valve in fluid communication with, and positioned upstream from, the valve cartridge.

21. The valve of claim 17, further comprising:

a hot water inlet line supported by the holder and releasably fluidly coupled with the valve cartridge;

a cold water inlet line supported by the holder and releasably fluidly coupled with the valve cartridge;

an outlet water line supported by the holder and releasably fluidly coupled with the valve cartridge; and

a tri-axial adapter including a hot water inlet releasably fluidly coupled with the hot water inlet line, a cold water inlet releasably fluidly coupled with the cold water inlet line, and a mixed water outlet releasably fluidly coupled with the outlet water line, the cold water inlet, the hot water inlet, and the mixed water outlet extending substantially parallel.

22. The valve of claim 21, further comprising a flow divider operably coupled to the tri-axial adapter and defining a cold water passageway from the cold water inlet to the valve cartridge and a hot water passageway from the hot water inlet to the valve cartridge.

23. The valve of claim 17, wherein the retainer includes a ring having a plurality of outwardly extending tabs configured to be received within slots formed within the holder.

24. The valve of claim 17, wherein the flange comprises a ring formed from a first arcuate member having a first pair of interlocking members, and a second arcuate member having a second pair of interlocking members, the first pair of interlocking members configured to operably coupled with the second pair of interlocking members.

25. The valve of claim 18, wherein the at least one adjustment member comprises a jack screw, and the securing member includes at least one threaded opening to receive the jack screw, such that rotation of the jack screw causes vertical movement of the securing member.

26. A mixing valve comprising:

a mixing cartridge defining a longitudinal axis and including a chamber, at least one cold water port in fluid communication with the chamber, and at least one hot water port in fluid communication with the chamber;

a tri-axial adapter including opposing upper and lower ends, a cold water inlet, a hot water inlet, and a mixed water outlet, the cold water inlet, the hot water inlet, and the mixed water outlet extending from the lower end substantially parallel to the longitudinal axis;

a flow divider operably coupled to the upper end of the tri-axial adapter and defining a cold water passageway from the cold water inlet to the mixing cartridge, and a hot water passageway from the hot water inlet to the mixing cartridge;

wherein the cold water passageway is in fluid communication with the at least one cold water port of the mixing cartridge, and the hot water passageway is in fluid communication with the at least one hot water port of the mixing cartridge.

27. The mixing valve of claim 26, further comprising a holder receiving the mixing cartridge, the tri-axial adapter, and the flow divider, the cold water passageway being defined intermediate the housing and the flow divider, and the hot water passageway being defined intermediate the tri-axial adapter and the flow divider.

28. The mixing valve of claim 26, further comprising a base releasably fluidly coupled to the tri-axial adapter.

29. The mixing valve of claim 26, wherein the mixing cartridge includes upper radial openings and lower radial openings positioned below the upper radial openings, the upper radial openings in fluid communication with the cold water passageway, and the lower radial openings in fluid communication with the hot water passageway.

30. The mixing valve of claim 26, wherein the mixing cartridge includes an upwardly extending stem, and a handle operably coupled to the stem.

31. The mixing valve of claim 27, further comprising a cap received above the mixing cartridge, and a retainer configured to releasably secure the cap to the housing.

32. The mixing valve of claim 31, wherein the retainer includes a ring having a plurality of outwardly extending tabs configured to be received within slots formed within the holder.

33. The mixing valve of claim 26, further comprising a hot water check valve and a cold water check valve in fluid communication with, and positioned upstream from, the mixing cartridge.

34. The mixing valve of claim 27, further comprising a flange, wherein the housing includes a body extending between upper and lower ends, and a retaining lip extends outwardly from the body proximate the upper end, the flange configured to be positioned intermediate the retaining lip of the housing and a bathtub deck.

35. The mixing valve of claim 26, wherein the mixing cartridge includes a thermostatic engine received with the chamber and configured to adjust in response to temperature changes of water received therein.