Process for the production of an electrically conductive structure

• US 20090004437A1
• Filed: 06/27/2008
• Published: 01/01/2009
• Est. Priority Date: 06/29/2007
• Status: Active Grant

• Current Assignee: Leonhard KURZ Stiftung & Company KG
• Original Assignee: Leonhard KURZ Stiftung & Company KG
• Inventors: Rohm, Michael, Lehnberger, Walter
• Granted Patent: US 8,077,114 B2
• Time in Patent Office: Days
• US Class Current: 428/172
• CPC Class Codes: H05K 1/111 Pads for surface mounting, e.g. lay-out
• CPC Class Codes: H05K 2201/09381 Shape of non-curved single flat metallic pad, land or exposed part thereof; Shape of electrode of leadless component notches in edge pads H05K2201/09181
• CPC Class Codes: H05K 2201/09781 Dummy conductors, i.e. not used for normal transport of current; Dummy electrodes of components
• CPC Class Codes: H05K 2201/10636 Leadless chip, e.g. chip capacitor or resistor
• CPC Class Codes: H05K 3/241 characterised by the electroplating method; means therefor, e.g. baths or apparatus
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product
• CPC Class Codes: Y10T 29/49169 Assembling electrical component directly to terminal or elongated conductor
• CPC Class Codes: Y10T 428/24612 Composite web or sheet

Abstract

The invention concerns a process for the production of an electrically conductive structure on a carrier substrate comprising at least two conductor track portions spaced in a region of a width b over the entire width b at between 500 μm and 1 μm and a multi-layer film body. A conductive layer in the form of the conductor track portions is produced on the surface of the carrier substrate. A metallic coating forming the electrically conductive structure is deposited on the conductive layer by application of a flow of current in an electrolyte which contains a dissolved coating metal. In the production of the conductive layer the conductive layer is additionally produced in the form of conductor track extensions which are arranged on both sides of the conductor track portions and which are convexly curved away from the oppositely disposed conductor track portion.

Claims

1. A process for the production of an electrically conductive structure on a carrier substrate (10) including at least two conductor track portions (21, 22;

31, 32) spaced in a region (4) of a width b over the entire width b at between 500 μ

m and 1 μ

m, the process comprising the steps of;

producing a conductive layer (11) in the form of the conductor track portions (21, 22;

31, 32) on the surface of the carrier substrate (10); and

depositing a metallic coating (12) forming the electrically conductive structure on the conductive layer by application of a flow of current in an electrolyte which contains a dissolved coating metal, wherein the conductive layer (11, 30) is produced in the form of conductor track extensions (23, 24, 25, 26) which are arranged on both sides of the conductor track portions (21, 22;

31, 32) and which are convexly curved away from the oppositely disposed conductor track portion (22, 21;

32, 31).

2. A process as set forth in claim 1, wherein the oppositely disposed flanks of the two conductor track portions (21, 22;

31, 32) are oriented substantially parallel to a common straight line in the region (4) over the entire width b.

3. A process as set forth in claim 1, wherein the width b is greater than 400 μ

m, in particular greater than 700 μ

m.

4. A process as set forth in claim 1, wherein the conductor track portions (21, 22;

31, 32) are spaced from each other in the region (4) over the entire width b at less than 300 pμ

, in particular are spaced from each other at between 200 μ

m and 20 μ

m.

5. A process as set forth in claim 1, wherein the curved conductor track extensions (23, 24, 25, 26;

33, 34, 35 and 36) are provided on both sides of each of the two conductor track portions directly adjoining the respective conductor track portion.

6. A process as set forth in claim 1, wherein the front edge of the conductor track extensions, that faces towards the respective other conductor track portion, is convexly curved, but not the rear edge of the conductor track extensions, that faces away from the respective other conductor track portion.

7. A process as set forth in claim 1, wherein the ends of the oppositely disposed conductor track extensions (33, 34;

35, 36) which are curved convexly away from each other are more than 500 μ

m away from each other.

8. A process as set forth in claim 1, wherein the radius of curvature defining the curvature of the conductor track extensions is greater than the width b.

9. A process as set forth in claim 1, wherein the extent of the conductor track extensions in the direction of the straight line defined by the front edge of the associated conductor track portion, that faces towards the respective other conductor track portion, corresponds at least to half the width b.

10. A process as set forth in claim 1, wherein the conductive layer (11, 30) is produced by printing a conductive printing material onto the surface of the carrier substrate (10).

11. A multi-layer film body (1) comprising:

a carrier substrate (10);

a conductive layer (11) formed in pattern form on the surface of the carrier substrate; and

a metallic coating (12) which forms an electrically conductive structure and which is deposited on the conductive layer (11) galvanically by application of a flow of current in an electrolyte which contains a dissolved coating metal, wherein the electrically conductive layer (11) is produced in a region of a width b in the form of two conductor track portions (21, 22) which are spaced over the entire width b at between 500 μ

m and 1 μ

m and the conductive layer (11) is additionally provided in the form of conductor track extensions which are arranged on both sides of the conductor track portions (21, 22) and which are convexly curved away from the oppositely disposed conductor track portion.

12. A multi-layer film body (1) as set forth in claim 11, wherein the carrier substrate comprises a plastic material film of a thickness of between 12 and 150 μ

m.

13. A multi-layer film body (1) as set forth in claim 11, wherein the conductive layer (11) comprises a conductive printing material.

14. A multi-layer film body (1) as set forth in claim 11, wherein the metallic coating (12) is of a thickness of between 1 and 50 μ

m.

15. A multi-layer film body (1) as set forth in claim 11, wherein the two conductor track portions (21, 22) are formed by mutually oppositely disposed conductor track ends.

16. A multi-layer film body (1) as set forth in claim 11, wherein the conductive structure is in the form of an antenna.

17. A multi-layer film body (1) as set forth in claim 11, wherein the film body (1) has a circuit chip (13) and the circuit chip is arranged in the region (4) and is electrically contacted with the two conductor track portions (21, 22).

18. A multi-layer film body (1) as set forth in claim 17, wherein the width b is greater than the edge length of the circuit chip (13).

19. A multi-layer film body (1) as set forth in claim 18, wherein the width b is 80 μ

m greater than the edge length of the circuit chip (13).

20. A process for the production of an electrically conductive structure on a carrier substrate, the process comprising the steps of:

producing a conductive layer in the form of at least two conductor track portions disposed in a region on the surface of the carrier substrate, the at least two conductor track portions spaced between 500 μ

m and 1 μ

m apart from one another within the region; and

depositing a metallic coating forming the electrically conductive structure on the conductive layer by application of a flow of current in an electrolyte which contains a dissolved coating metal, wherein the conductive layer is produced to include conductor track extensions which extend beyond the region, at least a portion of the conductor track extensions convexly curving away from an oppositely disposed conductor track portion.