HVAC air distribution valve

• US 20090007978A1
• Filed: 07/03/2007
• Published: 01/08/2009
• Est. Priority Date: 07/03/2007
• Status: Abandoned Application

• Current Assignee: Glacier Bay Incorporated (Cummins Incorporated)
• Original Assignee: Glacier Bay Incorporated (Cummins Incorporated)
• Inventors: Dobbs, Justin Richard, Taylor, Machiko, Alston, Gerald Allen
• Application Number:
  US11/822,283
• Publication Number:
  US 20090007978A1
• Time in Patent Office: Days
• US Class Current: 137/872
• CPC Class Codes: F16K 11/052 with pivoted closure members, e.g. butterfly valves
• CPC Class Codes: Y10T 137/87788 With valve or movable deflector at junction

Abstract

An HVAC diverter valve including a diverter valve body. The diverter valve body includes an inlet, a first outlet, and a second outlet. The HVAC diverter valve further includes a flow constrictor assembly, and at least one motor adapted to adjust the flow constrictor assembly to divert air entering the inlet to the first and second outlet and maintain a substantially constant backpressure in front of the valve during air diversion.

Claims

1. A flow diverter valve, comprising:

a diverter valve body including;

an inlet;

a first outlet; and

a second outlet;

a flow constrictor assembly; and

at least one motor adapted to adjust the flow constrictor assembly to divert air entering the inlet to the first and second outlet and maintain a substantially constant backpressure in front of the valve during air diversion.

2. The diverter valve of claim 1, wherein the at least one motor is adapted adjust the flow constrictor assembly to route air entering the inlet into the outlets at varying routing ratios.

3. The diverter valve of claim 2, wherein the diverter valve is adapted to receive a communication signal indicative of a command to change a routing ratio of air routed into the two outlets and substantially steplessly vary the routing ratio of air routed into the two outlets based on that communication.

4. The diverter valve of claim 3, wherein the motor is a stepper motor, wherein the flow constrictor assembly includes a flap, and wherein the stepper motor is adapted to move the flap to accordingly vary the routing ratio of air routed into the two outlets.

5. The diverter valve of claim 3, wherein the motor is an electrical stepper motor, wherein the flow constrictor assembly includes a flap hinged at a location between the two outlets with a hinge, wherein the electrical stepper motor is mechanically linked to the flap such that the electrical stepper motor is adapted to impart a tension force to the flap to move the flap in a counter clockwise rotation with respect to the hinge and a compression force to the flap to move the flap in a clockwise rotation with respect to the hinge so as to move the flap to accordingly vary the routing ratio of air routed into the two outlets via the impartation of the tension force and the compression force.

6. The diverter valve of claim 3, wherein the flow constrictor assembly includes a flap hinged at a location between the two outlets, wherein the motor is mechanically linked to the flap such that the motor is adapted to move the flap in a clockwise rotation and a counterclockwise rotation, with respect to a rotational centerline, through an arc crossing about the diameter of the inlet so as to accordingly vary the routing ratio of air routed into the two outlets via movement of the flap through the arc.

7. The diverter valve of claim 6, wherein the motor is a stepper motor and is adapted to position the flap at various degrees of inclination with respect to one end of the arc of rotation, so as to vary the routing ratio of air routed into the two outlets.

8. The diverter valve of claim 1, wherein the motor is adapted adjust an area of a communication path between the inlet and the first outlet and is adapted to adjust an area of a communication path between the inlet and the second outlet in varying amounts so as to vary the routing ratio of the air routed into the two outlets.

9. The diverter valve of claim 3, wherein the diverter valve is adapted to output a signal indicative of at least one of the identity of the diverter valve, a current routing ratio of the diverter valve, and a position of a component of the flow constrictor assembly that influences the routing ratio of the diverter valve.

10. The diverter valve of claim 1, wherein the diverter valve includes an electronics package configured to control the motor to adjust the flow constrictor assembly to divert air entering the inlet to the first and second outlets based on one or more signals received by the electronics package.

11. The diverter valve of claim 10, wherein the electronics package is adapted to receive one or more signals indicative of an identified first environmental condition at two substantially different sensed spatial locations remote from the diverter valve and control the motor to adjust the flow constrictor assembly to divert air entering the inlet to the first and second outlets based on the identified first environmental conditions at the two substantially different sensed spatial locations remote from the diverter valve.

12. The diverter valve of claim 10, wherein the electronics package is adapted to receive one or more signals indicative of an identified first environmental condition at two substantially different sensed spatial locations remote from the diverter valve and control the motor to adjust the flow constrictor assembly to varyingly divert air entering the inlet to the first and second outlets based on the identified first environmental conditions at the two substantially different sensed spatial locations remote from the diverter valve so that at least one of (i) the first environmental condition is substantially the same at the two substantially different sensed spatial locations remote from the diverter valve, and (ii) a desired gradient of the first environmental condition is substantially maintained at the two substantially different sensed spatial locations remote from the diverter valve.

13. The diverter valve of claim 12, wherein the electronics package includes a processor that is adapted to automatically execute a setup sequence in which the electronics package learns which position of the diverter valve directs air to a higher of a first and second room outlet remote from the diverter valve and which position of a component of the diverter valve directs more air to a lower of the first and second room outlets, the setup sequence including:

(i) a first period in which;

the processor controls the diverter valve to direct air to only one of the first and second outlets, and

data is received by the processor indicative of at least one of a first temperature difference between the two substantially different sensed spatial locations remote from the diverter valve and a first temperature change over a period of time at the two substantially different sensed spatial locations remote from the diverter valve based on information obtained by a sensor assembly remote from the diverter valve,

(ii) a second period in which;

the processor commands the diverter valve to direct air to only another, with respect to the first period, of the first and second outlets, and

data is received by the electronics package indicative of at least one of a second temperature difference between the two substantially different sensed spatial locations remote from the diverter valve and a second temperature change over a period of time at the two substantially different sensed spatial locations remote from the diverter valve based on information obtained by the sensor assembly, and

(iii) a third period in which the processor compares the received data and identifies which position of the diverter valve directs air to the higher and lower room outlets based on the comparison.

14. The diverter valve of claim 11, wherein the first environmental condition is temperature, and wherein the electronics package is adapted to varyingly route air entering the diverter valve to the first and second outlets to maintain predetermined temperatures at the two substantially different spatial locations remote from the diverter valve, the electronics package including logic which is utilized to varyingly route the air based on real time identification of variables relating to the temperatures identified by a first sensor assembly at the two substantially different spatial locations remote from the diverter valve.

15. The diverter valve of claim 11, wherein the electronics package is adapted to automatically execute a setup sequence in which:

the electronics package autonomously learns which position of the diverter valve directs air to a higher of first and second room outlets and which position of the diverter valve directs air to a lower of the first and second room outlets.

16. The diverter valve of claim 1, wherein the diverter valve is adapted to change a routing ratio in about 10% increments.

17. The diverter valve of claim 1, wherein the diverter valve is adapted to change a routing ratio in about 5% increments.

18. The diverter valve of claim 1, wherein the diverter valve includes a processor adapted to control a position of a flap within the diverter valve to divert an air stream flowing out of the diverter valve so that a specified air temperature at two substantially different spatial locations remote from the diverter valve may be obtained and/or maintained.

19. The diverter valve of claim 1, wherein the diverter valve is an intelligent diverter valve that is adapted to receive a signal indicative of a desired routing ratio of the diverter valve and control a position of a flap within the diverter valve so that the desired routing ratio is achieved.

20. The diverter valve of claim 11, wherein the diverter valve is adapted to autonomously determine how to adjust the flow constrictor assembly to divert air entering the inlet to the first and second outlets based on the identified first environmental conditions.

21. The diverter valve of claim 18, wherein the processor is adapted to autonomously determine where to position the flap to divert the airstream flowing out of the diverter valve so that the specified air temperature at the two substantially different spatial locations may be obtained.

22. The diverter valve of claim 1, wherein the diverter valve includes an electronics package adapted to communicate with a second flow diverter valve that includes:

a second diverter valve body including;

a second inlet;

a third outlet; and

a fourth outlet;

a second flow constrictor assembly; and

at least one motor adapted to adjust the second flow constrictor assembly to divert air entering the second inlet to the third and fourth outlet and maintain a substantially constant backpressure in front of the second diverter valve during air diversion.