MAGNETICALLY GUIDED CATHETER

• US 20090012517A1
• Filed: 07/03/2008
• Published: 01/08/2009
• Est. Priority Date: 07/03/2007
• Status: Active Grant

• Current Assignee: St. Jude Medical (Abbott Laboratories Incorporated)
• Original Assignee: Irvine Biomedical, Inc. (Abbott Laboratories Incorporated)
• Inventors: Zhang, Yongxing, de la Rama, Alan, Wu, Kirk Kochin
• Granted Patent: US 8,206,404 B2
• Time in Patent Office: Days
• US Class Current: 606/41
• CPC Class Codes: A61B 18/1492 having a flexible, catheter-like structure, e.g. for heart ablation A61B18/1477 takes precedence
• CPC Class Codes: A61B 2018/00577 Ablation
• CPC Class Codes: A61B 2218/002 Irrigation
• CPC Class Codes: A61B 34/73 Manipulators for magnetic surgery
• CPC Class Codes: A61M 25/0127 Magnetic means; Magnetic markers

Abstract

A catheter includes a flexible tubing having a proximal end and a distal end. The catheter also includes an electrode assembly attached to the distal end of the flexible tubing and having a first magnet therein. The electrode assembly further includes an electrically conductive tip electrode and an electrically nonconductive coupler which is connected between the tip electrode and the distal end of the flexible tubing. The coupler and the tip electrode are coupled by an interlocking connection. The catheter also includes a second magnet spaced from the electrode assembly along a longitudinal axis of the tubing. The first magnet and the second magnet are responsive to an external magnetic field to selectively position and guide the electrode assembly within a body of a patient.

Claims

1. A catheter comprising:

a flexible tubing having a proximal end and a distal end;

an electrode assembly attached to the distal end of the flexible tubing and including a first magnet therein, the electrode assembly including an electrically conductive tip electrode and an electrically nonconductive coupler which is connected between the tip electrode and the distal end of the flexible tubing, the coupler and the tip electrode being coupled by an interlocking connection; and

a second magnet spaced from the electrode assembly along a longitudinal axis of the tubing;

wherein the first magnet and the second magnet are responsive to an external magnetic field to selectively position and guide the electrode assembly within a body of a patient.

2. A catheter in accordance with claim 1, wherein the interlocking connection is formed by coupling an annular projection on the tip electrode and a groove on the coupler.

3. A catheter in accordance with claim 1, wherein the interlocking connection is a snap-fit connection.

4. A catheter in accordance with claim 1, wherein the first magnet is disposed in a cavity formed at least partially inside the coupler.

5. A catheter in accordance with claim 1, wherein the electrode assembly further includes a band electrode on an external surface of the coupler, the band electrode being spaced from the tip electrode.

6. A catheter in accordance with claim 1, wherein the first magnet includes an external groove forming a channel with the flexible tubing, the channel being oriented generally in a longitudinal direction.

7. A catheter in accordance with claim 1, further comprising a lumen passing through the first magnet and the second magnet, and in fluid communication with the electrode assembly, wherein the electrode assembly has at least one irrigation port.

8. A catheter in accordance with claim 1, wherein the flexible tubing comprises a plurality of sections, each section formed with an outwardly flared socket, and wherein the second magnet is positioned within the sockets of adjacent sections of tubing.

9. A catheter in accordance with claim 1, wherein the second magnet has an outer diameter greater than an outer diameter of the flexible tubing at a location spaced from the second magnet.

10. A catheter in accordance with claim 1, wherein the flexible tubing has a first outer diameter and a second outer diameter, the second outer diameter being greater than the first outer diameter and overlying the second magnet.

11. A catheter in accordance with claim 1, wherein the second magnet has one of a cylindrical shape and an ellipsoidal shape.

12. A catheter in accordance with claim 1, further comprising a third magnet separated from the second magnet by a first distance along the longitudinal axis of the flexible tubing, wherein the second magnet is spaced from the electrode assembly by a second distance along the longitudinal axis of the flexible tubing, the first distance being greater than the second distance.

13. A catheter in accordance with claim 1, wherein a portion of the flexible tubing distal to the second magnet is more flexible than another portion of the flexible tubing proximal to the second magnet.

14. A catheter in accordance with claim 1, wherein the flexible tubing is a unitary tubing, and wherein the second magnet is placed inside the flexible tubing after the unitary flexible tubing is formed.

15. A catheter in accordance with claim 14, wherein the second magnet is pushed into the unitary flexible tubing with an interference fit therebetween.

16. A catheter in accordance with claim 14, wherein the second magnet is placed inside the unitary flexible tubing and the unitary flexible tubing is heat-shrunk over the second magnet.

17. A catheter comprising:

an electrode assembly attached to the distal end of the flexible tubing and including a first magnet therein, the electrode assembly including an electrically conductive tip electrode and an electrically nonconductive coupler which is connected between the tip electrode and the distal end of the flexible tubing; and

a second magnet spaced from the electrode assembly along a longitudinal axis of the tubing;

wherein the flexible tubing is a unitary tubing, and wherein the second magnet is placed inside the flexible tubing after the unitary flexible tubing is formed;

wherein the first magnet and the second magnet are responsive to an external magnetic field to selectively position and guide the electrode assembly within a body of a patient.

18. A catheter in accordance with claim 17, wherein the second magnet is pushed into the unitary flexible tubing with an interference fit therebetween.

19. A catheter in accordance with claim 18, wherein alcohol as a lubricant is provided between the second magnet and the unitary flexible tubing.

20. A catheter in accordance with claim 17, wherein the second magnet has an outer diameter which is larger than an inner diameter of the unitary flexible tubing.

21. A catheter in accordance with claim 17, wherein the second magnet is placed inside the unitary flexible tubing and the unitary flexible tubing is heat-shrunk over the second magnet.

22. A catheter in accordance with claim 17, wherein a portion of the unitary flexible tubing distal to the second magnet is more flexible than another portion of the flexible tubing proximal to the second magnet.

23. A catheter in accordance with claim 22, wherein the portion of the unitary flexible tubing distal to the second magnet is thinner than the portion of the flexible tubing proximal to the second magnet.

24. A catheter in accordance with claim 22, wherein the portion of the unitary flexible tubing distal to the second magnet includes a material which is more flexible than a different material in the portion of the flexible tubing proximal to the second magnet.

25. A catheter in accordance with claim 17, wherein the first magnet is disposed in a cavity formed at least partially inside the coupler.

26. A catheter in accordance with claim 17, further comprising a lumen passing through the first magnet and the second magnet, and in fluid communication with the electrode assembly, wherein the electrode assembly has at least one irrigation port.

27. A catheter in accordance with claim 17, further comprising a third magnet spaced proximally from the second magnet along the longitudinal axis of the unitary flexible tubing, the magnets being responsive to an external magnetic field to selectively position and guide the electrode assembly within a body of a patient.

28. A catheter in accordance with claim 27, wherein the second magnet is spaced from the first magnet by a first distance along the axis of the unitary flexible tubing, and the third magnet is spaced from the second magnet by a second distance along the axis of the tubing, wherein the second distance is greater than the first distance.

29. A catheter in accordance with claim 17, wherein the unitary flexible tubing has a proximal end and a distal end defining substantially an entire length of the catheter.