Optical Multiwavelength Window Contamination Monitor for Optical Control Sensors and Systems

• US 20090015824A1
• Filed: 07/09/2008
• Published: 01/15/2009
• Est. Priority Date: 07/09/2007
• Status: Active Grant

• Current Assignee: Fluke Corporation (Fortive Corp.)
• Original Assignee: Fluke Corporation (Fortive Corp.)
• Inventors: Paris, Sam, Shubinsky, Gary
• Granted Patent: US 7,948,617 B2
• Time in Patent Office: Days
• US Class Current: 356/237.300
• CPC Class Codes: G01N 2021/157 Monitoring by optical means
• CPC Class Codes: G01N 2021/945 Liquid or solid deposits of macroscopic size on surfaces, e.g. drops, films, or clustered contaminants
• CPC Class Codes: G01N 21/94 Investigating contamination, e.g. dust G01N21/85 takes precedence

Abstract

A foreign-particle detection system for use with an optical instrument having a transmissive window with a first side and a second side includes a radiation source to emit a radiation signal, a diffusing reflector to diffusively spread the radiation signal emitted by the radiation source over the first side of the transmissive window, a radiation detector to detect, at the second side of the transmissive window, the diffusively spread radiation signal transmitted by the transmissive window, and to generate a detected radiation signal based on the detected diffusively spread radiation signal, and a computation module communicatively coupled to the radiation detector to detect a presence of foreign particles on at least one of the first side or the second side of the transmissive window based on at least the detected radiation signal.

Claims

1. A foreign-particle detection system for use with an optical instrument having a transmissive window with a first side and a second side, the system comprising:

a radiation source to emit a radiation signal;

a diffusing reflector to diffusively spread the radiation signal emitted by the radiation source over the first side of the transmissive window;

a radiation detector to detect, at the second side of the transmissive window, the diffusively spread radiation signal transmitted by the transmissive window, and to generate a detected radiation signal based on the detected diffusively spread radiation signal; and

a computation module communicatively coupled to the radiation detector to detect a presence of foreign particles on at least one of the first side or the second side of the transmissive window based on at least the detected radiation signal.

2. The system of claim 1, wherein computation module includes a controller further coupled to the radiation source to control the radiation signal;

and wherein the computation module detects the presence of foreign particles based on a first value of a parameter associated with the emitted radiation signal and a second value of the parameter associated with the detected radiation signal.

3. The system of claim 2, wherein the parameter is intensity of radiation.

4. The system of claim 1, further comprising:

an analog-to-digital converter to convert the detected diffusively spread radiation signal to a digital signal for use by the computation module.

5. The system of claim 1, wherein the radiation signal includes a focused beam of radiation incident on the second side of the transmissive window that passes through the transmissive window prior to impinging upon the diffusing reflector.

6. The system of claim 1, wherein the diffusing reflector has a concave substantially transparent wall having an inner surface facing the transmissive window and an outer surface;

and wherein the inner surface is free of diffusive coating and the outer surface includes a diffusive coating.

7. The system of claim 1, wherein the radiation source includes a plurality of emitters and wherein the system comprises a plurality of diffusing reflectors including the diffusive reflector;

wherein each of the plurality of emitters directs a beam of radiation at a respective one of the plurality of diffusing reflectors.

8. The system of claim 7, wherein the plurality of emitters and the plurality of diffusing reflectors are positioned at regular intervals along a perimeter of the transmissive window;

and wherein each of the plurality of emitters directs the respective beam diagonally across the perimeter so that the beam impinges the one of the plurality of diffusing reflectors farthest removed from the emitter.

9. The system of claim 7, wherein the plurality of diffusing reflectors define an integral unit shaped substantially as a concave crown having a plurality of openings between pairs of adjacent diffusing reflectors;

wherein the plurality of openings increases a range of peripheral vision of the optical instrument.

10. The system of claim 9, wherein the crown further has a plurality of apertures, each aperture extending a respective one of the plurality of openings near the transmissive window to further increase the range of peripheral vision of the optical instrument.

11. The system of claim 9, wherein each of the plurality of diffusing reflectors is tapered at an end distal to the transmissive window.

12. The system of claim 9, wherein each of the plurality of diffusing reflectors is shaped substantially as a triangle with a base parallel to a surface of the transmissive window.

13. The system of claim 1 wherein the radiation detector is associated with both the foreign-particle detection system and with a primary function of the optical instrument.

14. The system of claim 1, wherein the radiation source is a ring illuminator aligned with a perimeter of the transmissive window and adapted to emit radiation of at least two distinct wavelengths.

15. The system of claim 1, wherein the radiation source includes a plurality of emitters;

wherein a first one of the plurality of emitters emits radiation having a first wavelength that produces a first value of the detected radiation signal;

wherein a second one of the plurality of emitters emits radiation having a second wavelength that produces a second value of the detected radiation signal; and

wherein the computation module uses the first value of the detected radiation signal and the second value of the detected radiation signal to detect the presence of foreign particles.

16. The system of claim 15, wherein the first one of the plurality of emitters emits green light and the second one of the plurality of emitters emits red light.

17. A method of automatically detecting foreign particles on at least one of a first surface or a second surface of a transmissive window of an optical instrument, comprising:

directing a first beam of electromagnetic energy at a diffusing reflector;

wherein the diffusing reflector spreads impinging radiation over the first surface of the transmissive window to produce a diffused radiation signal;

measuring the intensity of the diffused radiation signal on a side opposite to the first surface of the transmissive window; and

detecting foreign particles on the at least one of the first surface or the second surface of the transmissive window based on the measured intensity of the diffused radiation signal.

18. The method of claim 17, wherein directing the first beam of electromagnetic energy at the diffusing reflector includes using a radiation source controlled by a controller having a processor and a memory;

and wherein detecting foreign particles includes using a photoelectric detector generating a radiation signal and supplying the radiation signal to the controller.

19. The method of claim 17, further comprising:

determining a benchmark intensity value, including;

obtaining an expected intensity of the diffused radiation signal if the diffused radiation were to propagate through a region of the transmissive window free of foreign particles; and

selecting the benchmark intensity value based on the obtained expected intensity;

wherein

detecting foreign particles includes generating a signal indicative of a presence of foreign particles in a first region of the transmissive window if the measured diffused radiation signal corresponding to the first region is lower than the benchmark intensity value.

20. The method of claim 17, further comprising:

defining a plurality of non-overlapping regions of the transmissive window;

wherein measuring the intensity of the diffused radiation signal includes obtaining a measurement for each of the plurality of non-overlapping regions; and

wherein detecting foreign particles on the at least one of the first surface or the second surface of the transmissive window includes separately analyzing each of the plurality of regions.

21. The method of claim 17, wherein directing the first beam of electromagnetic energy at the diffusing reflector includes directing the first beam through the transmissive window so that the first beam impinges on the second surface of the transmissive window prior to impinging on the diffusing reflector.

22. The method of claim 17, wherein directing the first beam of electromagnetic energy at the diffusing reflector includes generating an electromagnetic wave having a first wavelength;

the method further comprising;

directing a second beam of electromagnetic energy at the diffusing reflector, including generating an electromagnetic wave having a second wavelength;

wherein measuring the intensity of the diffused radiation signal includes obtaining a first measurement corresponding to the first beam and obtaining a second measurement corresponding to the second beam; and

wherein detecting foreign particles includes using a ratio of the first measurement and the second measurement.

23. The method of claim 22, wherein the first beam and the second beam are activated in quick succession.

24. A foreign-particle detection system for use with an optical instrument having a transmissive window with a first side and a second side, the system comprising:

a radiation source to generate a first electromagnetic radiation signal of a first wavelength and a second electromagnetic radiation signal of a second wavelength distinct from the first wavelength;

a radiation detector to detect the first electromagnetic radiation signal propagated through the transmissive window, and the second electromagnetic radiation signal propagated through the transmissive window; and

a controller communicatively coupled to the radiation detector to detect a presence of foreign particles on at least one of the first side or the second side of the transmissive window based on the intensity of the first electromagnetic radiation signal and on the intensity of the second electromagnetic radiation signal.

25. The system of claim 24, wherein the controller is further communicatively coupled to the radiation source to successively activate the first electromagnetic radiation signal and the second electromagnetic radiation signal.

26. The system of claim 24, wherein the radiation source includes a first LED to emit the first signal and a second LED to emit the second signal.

27. The system of claim 24, further comprising a modulator to modulate the first electromagnetic radiation signal and the second electromagnetic radiation signal;

wherein the controller demodulates the first electromagnetic radiation signal and the second electromagnetic radiation signal detected by the radiation detector to separate the first electromagnetic radiation signal and the second electromagnetic radiation signal from ambient noise.

28. The system of claim 24, further comprising a diffusive reflector to diffusively spread the first electromagnetic radiation signal and the second electromagnetic radiation signal over substantially an entire surface of the transmissive window.

29. A method of detecting foreign particles on a surface of a transmissive window of an optical instrument, comprising:

propagating a first radiation signal having a first wavelength through the transmissive window, wherein the first radiation signal impinges on a first side of the transmissive window;

propagating a second radiation signal having a second wavelength through the transmissive window, wherein the second radiation signal impinges on the first side of the transmissive window; and

wherein the first radiation signal and the second radiation signal are not propagated simultaneously;

obtaining a first measurement of radiation intensity corresponding to the first radiation signal exiting a second side of the transmissive window;

obtaining a second measurement of radiation intensity corresponding to the second radiation signal exiting on the second side of the transmissive window;

calculating the ratio between the first measurement and the second measurement to detect a presence of foreign particles on the first side or the second side of the transmissive window.

30. The method of claim 29, wherein propagating the first radiation signal and the second radiation signal includes controlling a radiation source from a controller having a processor and a memory;

wherein the memory stores a benchmark ratio; and

wherein the controller detects a presence of foreign particles by comparing the calculated ratio between the first measurement and the second measurement to the benchmark ratio.

31. The method of claim 29, further comprising generating an alarm signal if foreign particles are detected.

32. A foreign-particle detection system for use with an optical instrument having a transmissive window with a first side and a second side, the system comprising:

a radiation source to successively generate a first electromagnetic radiation signal of a first wavelength and a second electromagnetic radiation signal of a second wavelength distinct from the first wavelength;

a diffusing reflector to diffusively spread the first electromagnetic radiation signal and the second first electromagnetic radiation signal over the first side of the transmissive window;

a radiation detector to detect, at the second side of the transmissive window, the first diffusively spread electromagnetic radiation signal and to generate a first detected radiation signal; and

to detect the second diffusively spread electromagnetic radiation signal and to generate a second detected radiation signal;

a computation module communicatively coupled to the radiation detector to detect a presence of foreign particles on at least one of the first side or the second side of the transmissive window based on at least a ratio between the first detected radiation signal and the second detected radiation signal.